package com.mes.job; import cn.hutool.core.collection.CollectionUtil; import cn.hutool.core.lang.Assert; import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper; import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper; import com.kangaroohy.milo.model.ReadWriteEntity; import com.kangaroohy.milo.service.MiloService; import com.mes.common.config.Const; import com.mes.common.config.ConstSysConfig; import com.mes.damage.service.DamageService; import com.mes.edgglasstask.entity.EdgGlassTaskInfo; import com.mes.edgglasstask.service.EdgGlassTaskInfoService; import com.mes.edgstoragecage.entity.EdgStorageCage; import com.mes.edgstoragecage.entity.EdgStorageCageDetails; import com.mes.edgstoragecage.service.EdgStorageCageDetailsService; import com.mes.edgstoragecage.service.EdgStorageCageService; import com.mes.glassinfo.entity.GlassInfo; import com.mes.glassinfo.service.GlassInfoService; import com.mes.opctask.entity.EdgStorageDeviceTask; import com.mes.opctask.entity.EdgStorageDeviceTaskHistory; import com.mes.opctask.service.EdgStorageDeviceTaskHistoryService; import com.mes.opctask.service.EdgStorageDeviceTaskService; import com.mes.sysconfig.service.SysConfigService; import lombok.extern.slf4j.Slf4j; import org.apache.commons.lang.StringUtils; import org.springframework.beans.BeanUtils; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.scheduling.annotation.Scheduled; import org.springframework.stereotype.Component; import javax.annotation.Resource; import java.util.ArrayList; import java.util.Date; import java.util.List; /** * @Author : zhoush * @Date: 2024/10/10 8:05 * @Description: */ @Component @Slf4j public class OpcCacheGlassNewTask { private static final String EDG_STORAGE_DEVICE_ONE_TASK = "edg_storage_device_one_task"; private static final String EDG_STORAGE_DEVICE_TWO_TASK = "edg_storage_device_two_task"; @Autowired(required = false) MiloService miloService; @Resource EdgStorageDeviceTaskService edgStorageDeviceTaskService; @Autowired EdgGlassTaskInfoService edgGlassTaskInfoService; @Resource GlassInfoService glassInfoService; @Resource EdgStorageCageDetailsService edgStorageCageDetailsService; @Resource EdgStorageCageService edgStorageCageService; @Resource EdgStorageDeviceTaskHistoryService edgStorageDeviceTaskHistoryService; @Resource DamageService damageService; @Resource SysConfigService sysConfigService; // @Value("${mes.threshold}") private int threshold; // @Value("${mes.cellLength}") private int cellLength; // @Value("${mes.ratio}") private int ratio; // @Value("${mes.min.one.firstLength}") private int minOneFirstLength; // // @Value("${mes.min.one.secondLength}") private int minOneSecondLength; // // @Value("${mes.min.two.firstLength}") private int minTwoFirstLength; // // @Value("${mes.min.two.secondLength}") private int minTwoSecondLength; // // @Value("${mes.max.firstLength}") private int maxTwoFirstLength; // // @Value("${mes.max.secondLength}") private int maxTwoSecondLength; // // @Value("${mes.maxThickness}") private int maxThickness; private String glassInIdOne = ""; private String glassInIdTwo = ""; private String glassIdOne = ""; private String glassIdTwo = ""; @Scheduled(fixedDelay = 1000) public void startOneOpcTask() throws Exception { //获取第二条线路的卧式理片笼状态 ReadWriteEntity twoInkageEntity = miloService.readFromOpcUa("WL2.WL2.deviceState"); //默认只跑一台卧式理片,两条线路都可以走 int cellFlag = 1; //如果两条线都启动则只能跑一条线 if (twoInkageEntity != null && !Boolean.parseBoolean(twoInkageEntity.getValue() + "")) { cellFlag = 2; } startOneOpcTaskChild(EDG_STORAGE_DEVICE_ONE_TASK, 1, cellFlag); } @Scheduled(fixedDelay = 1000) public void startTwoOpcTask() throws Exception { ReadWriteEntity oneInkageEntity = miloService.readFromOpcUa("WL1.WL1.deviceState"); int cellFlag = 1; if (oneInkageEntity != null && !Boolean.parseBoolean(oneInkageEntity.getValue() + "")) { cellFlag = 2; } startOneOpcTaskChild(EDG_STORAGE_DEVICE_TWO_TASK, 2, cellFlag); } private void startOneOpcTaskChild(String tableName, int device, int cellFlag) throws Exception { threshold = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_THRESHOLD); cellLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_CELL_LENGTH); ratio = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_RATIO); minOneFirstLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MIN_ONE_FIRST_LENGTH); minOneSecondLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MIN_ONE_SECOND_LENGTH); minTwoFirstLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MIN_TWO_FIRST_LENGTH); minTwoSecondLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MIN_TWO_SECOND_LENGTH); maxTwoFirstLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MAX_FIRST_LENGTH); maxTwoSecondLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MAX_SECOND_LENGTH); maxThickness = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MAX_THICKNESS); EdgStorageDeviceTask task = edgStorageDeviceTaskService.queryTaskMessage(tableName); if (task == null) { log.info("任务表基础数据录入失败,请检查数据是否录入成功"); return; } if (task.getTaskState() == 2) { //防止出片任务且笼前有玻璃的情况,将进片id置空,即出片仅考虑笼内的玻璃 task.setGlassIdIn(""); } int request = task.getTaskState(); int taskRunning = task.getTaskRunning(); log.info("开始执行任务,任务请信息为{}", task); if (request == 0) { log.info("设备:{}状态:{}", device, request); log.info("未收到任务请求,结束本次任务"); } else if (request == 1 && taskRunning == 0) { //进片任务 log.info("设备:{}状态:{}", device, request); log.info("进片任务:进片玻璃id为:{}", task.getGlassIdIn()); intoTask(task, tableName, device); } else if (request == 2 && taskRunning == 0) { //出片任务 outTask(task, tableName, device, cellFlag); } else if (request == 3 && taskRunning == 0) { //直通任务 log.info("设备:{}状态:{}", device, request); if (!outTask(task, tableName, device, cellFlag)) { intoTask(task, tableName, device); } } else if (request == 4) { log.info("设备:{}状态:{}", device, request); log.info("将启动子改为4"); task.setTaskRunning(Const.GLASS_CACHE_TYPE_RUNNING); edgStorageDeviceTaskService.updateTaskMessage(tableName, task); } else if (request == 5) { log.info("设备:{}状态:{}", device, request); finishTask(task, tableName, device); } else { log.info("玻璃异常处理"); damageTask(task, tableName, device); } // } catch(Exception e) // // { // log.info("执行任务过程中发生异常,任务字{},{}", task.getTaskState(), e.getMessage()); // log.info("将启动字改为0"); // task.setTaskRunning(Const.GLASS_CACHE_TYPE_EMPTY); // edgStorageDeviceTaskService.updateTaskMessage(tableName, task); // } } @Scheduled(fixedDelay = 1000) public void edgOneOpcTask() throws Exception { EdgStorageDeviceTask task = edgStorageDeviceTaskService.queryTaskMessage(EDG_STORAGE_DEVICE_ONE_TASK); String glassId = task.getGlassId(); if (StringUtils.isBlank(glassId) || glassId.equals(glassIdOne)) { log.info("{}号线磨边前玻璃未就位,结束本次任务", 1); return; } edgTaskChild(glassId, 1); } @Scheduled(fixedDelay = 1000) public void edgTwoOpcTask() throws Exception { EdgStorageDeviceTask task = edgStorageDeviceTaskService.queryTaskMessage(EDG_STORAGE_DEVICE_TWO_TASK); String glassId = task.getGlassId(); if (StringUtils.isBlank(glassId) || glassId.equals(glassIdTwo)) { log.info("{}号线磨边前玻璃未就位,结束本次任务", 2); return; } edgTaskChild(glassId, 2); } private void edgTaskChild(String glassId, int cell) throws Exception { ratio = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_RATIO); GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper().eq(GlassInfo::getGlassId, glassId).last("limit 1")); if (glassInfo == null) { log.info("对列表中的玻璃id错误,请检查数据,玻璃id:{}", glassId); return; } String toEndingId = glassInfo.getTemperingLayoutId() + "" + glassInfo.getTemperingFeedSequence(); List list = new ArrayList<>(); // list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".mesControl", true)); list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".glassId", Integer.parseInt(toEndingId))); list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".toEdingId", Integer.parseInt(toEndingId))); list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".width", (int) Math.max(glassInfo.getWidth() * ratio, glassInfo.getHeight() * ratio))); list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".height", (int) Math.min(glassInfo.getWidth() * ratio, glassInfo.getHeight() * ratio))); miloService.writeToOpcUa(list); miloService.writeToOpcWord(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".thickness", (int) glassInfo.getThickness() * ratio)); //修改磨边对列中的磨边线路及状态 edgGlassTaskInfoService.update(new LambdaUpdateWrapper() .set(EdgGlassTaskInfo::getLine, cell) .set(EdgGlassTaskInfo::getState, Const.EDG_GLASS_START) .set(EdgGlassTaskInfo::getUpdateTime, new Date()) .eq(EdgGlassTaskInfo::getGlassId, glassId) .eq(EdgGlassTaskInfo::getState, Const.EDG_GLASS_BEFORE)); if (cell == 1) { glassIdOne = glassId; } else { glassIdTwo = glassId; } } private boolean intoTask(EdgStorageDeviceTask task, String tableName, int deviceId) { Date startDate = new Date(); log.info("开始执行进片任务,任务信息为:{},表名为:{},设备id:{},开始时间:{}", task, tableName, deviceId, startDate); //获取玻璃的基本信息 GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper().eq(GlassInfo::getGlassId, task.getGlassIdIn())); if (null == glassInfo) { log.info("进片玻璃信息不存在,玻璃id:{}", task.getGlassIdIn()); Date endDate = new Date(); log.info("结束进片任务设备为{},结束时间为:{},共耗时:{}ms", deviceId, endDate, endDate.getTime() - startDate.getTime()); return Boolean.FALSE; } if (glassInIdOne.equals(task.getGlassIdIn()) || glassInIdTwo.equals(task.getGlassIdIn())) { log.info("玻璃id与上次相同,禁止进片"); Date endDate = new Date(); log.info("结束进片任务设备为{},结束时间为:{},共耗时:{}ms", deviceId, endDate, endDate.getTime() - startDate.getTime()); return Boolean.FALSE; } int firstLength = minTwoFirstLength; int secondLength = minTwoSecondLength; if (deviceId == 1) { firstLength = minOneFirstLength; secondLength = minOneSecondLength; } if (Math.max(glassInfo.getWidth(), glassInfo.getHeight()) < firstLength || Math.min(glassInfo.getWidth(), glassInfo.getHeight()) < secondLength) { log.info("进片玻璃尺寸小于{}*{},禁止进笼玻璃id:{},尺寸为{}、{}", firstLength, secondLength, task.getGlassIdIn(), glassInfo.getWidth(), glassInfo.getHeight()); Date endDate = new Date(); log.info("结束进片任务设备为{},结束时间为:{},共耗时:{}ms", deviceId, endDate, endDate.getTime() - startDate.getTime()); return Boolean.FALSE; } EdgStorageCage edgStorageCage = edgStorageCageService.selectNearestEmpty(task.getCurrentCell(), deviceId, Boolean.FALSE); Assert.isTrue(null != edgStorageCage, "格子已满"); log.info("4、将玻璃信息插入卧式理片笼,当前玻璃信息:{}", glassInfo); EdgStorageCageDetails details = new EdgStorageCageDetails(); BeanUtils.copyProperties(glassInfo, details); details.setState(Const.GLASS_STATE_IN); details.setSlot(edgStorageCage.getSlot()); details.setDeviceId(edgStorageCage.getDeviceId()); edgStorageCageDetailsService.save(details); //更新任务信息 task.setStartCell(edgStorageCage.getSlot()); task.setTaskRunning(Const.GLASS_CACHE_TYPE_IN); edgStorageDeviceTaskService.updateTaskMessage(tableName, task); saveHistoryTask(task, deviceId); //记录进片任务的玻璃id用于下次任务的比较,防止同一块玻璃重复执行 if (deviceId == 1) { glassInIdOne = task.getGlassIdIn(); } else { glassInIdTwo = task.getGlassIdIn(); } Date endDate = new Date(); log.info("结束进片任务设备为{},结束时间为:{},共耗时:{}ms", deviceId, endDate, endDate.getTime() - startDate.getTime()); return Boolean.TRUE; } private boolean outTask(EdgStorageDeviceTask task, String tableName, int deviceId, int cellFlag) throws Exception { Date startDate = new Date(); //获取对应的设备状态信息 ReadWriteEntity oneOutStateEntity = miloService.readFromOpcUa("WL1.WL1.slotState"); ReadWriteEntity twoOutStateEntity = miloService.readFromOpcUa("WL2.WL2.slotState"); ReadWriteEntity d06OutStateEntity = miloService.readFromOpcUa("WL2.WL2.d06SlotState"); //状态有3中情况:0空闲 1忙碌 2禁用 String oneOutState = Const.OUT_DISABLE; String twoOutState = Const.OUT_DISABLE; String d06OutState = Const.OUT_DISABLE; if (null != oneOutStateEntity && null != oneOutStateEntity.getValue()) { oneOutState = oneOutStateEntity.getValue().toString(); } if (null != twoOutStateEntity && null != twoOutStateEntity.getValue()) { twoOutState = twoOutStateEntity.getValue().toString(); } //两条线都为禁用则不出玻璃 if (Const.OUT_DISABLE.equals(oneOutState) && Const.OUT_DISABLE.equals(twoOutState)) { log.info("A09、A10为{},{}非自动状态,无法出片", oneOutState, oneOutState); return Boolean.FALSE; } if (null != d06OutStateEntity && null != d06OutStateEntity.getValue()) { d06OutState = d06OutStateEntity.getValue().toString(); } //获取d06片台状态 // 1:一对一的情况下不需要判断d06状态 // 2:一号线一对多的情况下,获取二号线磨边前片台D07的状态,D07非禁用时,二号线将按照D06片台状态觉得出片 // 3:二号线一对多的情况下,获取一号线磨边前片台C08的状态,C08非禁用时,一号线将按照D06片台状态觉得出片 if (cellFlag == 2) { if (deviceId == 1) { twoOutState = Const.OUT_DISABLE.equals(twoOutState) ? Const.OUT_DISABLE : d06OutState; } else { oneOutState = Const.OUT_DISABLE.equals(oneOutState) ? Const.OUT_DISABLE : d06OutState; } if (Const.OUT_BUSY.equals(oneOutState) && Const.OUT_BUSY.equals(twoOutState)) { log.info("A09、A10为{},{}非自动状态,无法出片", oneOutState, oneOutState); return Boolean.FALSE; } } log.info("开始执行出片/直通任务,任务信息为:{},表名为:{},设备id:{},开始时间:{},一号线状态:{},二号线状态:{}", task, tableName, deviceId, startDate, oneOutState, twoOutState); //获取当前需要走那条线 int cell = 0; if (cellFlag == 1) { cell = deviceId; } else { if (Const.OUT_FREE.equals(twoOutState)) { cell = Const.TWO_OUT_TARGET_POSITION; } else if (Const.OUT_FREE.equals(oneOutState)) { cell = Const.ONE_OUT_TARGET_POSITION; } else { return Boolean.FALSE; } } if (Const.OUT_FREE.equals(oneOutState) && Const.OUT_FREE.equals(twoOutState)) { if (cellFlag == 2) { if (!outChildTask(task, tableName, deviceId, cell, startDate)) { cell = cell == Const.ONE_OUT_TARGET_POSITION ? Const.TWO_OUT_TARGET_POSITION : Const.ONE_OUT_TARGET_POSITION; return outChildTask(task, tableName, deviceId, cell, startDate); } } else { return outChildTask(task, tableName, deviceId, cell, startDate); } } else { return outChildTask(task, tableName, deviceId, cell, startDate); } return Boolean.TRUE; } private boolean outChildTask(EdgStorageDeviceTask task, String tableName, int deviceId, int cell, Date startDate) { EdgStorageCageDetails edgStorageCageDetails = null; //笼内是版图相差是否超过阈值 boolean flag = queryMaxMinDiffByDevice(threshold, deviceId); if (flag) { //先找最小版图版序的玻璃小片 EdgStorageCageDetails minEdgDetails = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper() .inSql(EdgStorageCageDetails::getSlot, "select slot from edg_storage_cage where enable_state = " + Const.SLOT_ON) .eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN) .eq(EdgStorageCageDetails::getDeviceId, deviceId) .orderByAsc(EdgStorageCageDetails::getTemperingLayoutId) .orderByAsc(EdgStorageCageDetails::getTemperingFeedSequence) .last("limit 1")); double maxLength = Math.max(minEdgDetails.getWidth(), minEdgDetails.getHeight()); double minLength = Math.min(minEdgDetails.getWidth(), minEdgDetails.getHeight()); if ((cell == 1 && maxLength >= minOneFirstLength && minLength >= minOneSecondLength) || (cell == 2 && maxLength <= maxTwoFirstLength && minLength <= maxTwoSecondLength && minEdgDetails.getThickness() < maxThickness)) { //玻璃小片同尺寸的离当前格子最近的玻璃小片 edgStorageCageDetails = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper() .eq(EdgStorageCageDetails::getWidth, minEdgDetails.getWidth()) .eq(EdgStorageCageDetails::getHeight, minEdgDetails.getHeight()) .eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN) .eq(EdgStorageCageDetails::getDeviceId, deviceId) .last("order by abs(slot - " + task.getCurrentCell() + ") asc limit 1") ); } } if (null == edgStorageCageDetails) { // 获取历史表中上次任务最后一片尺寸 EdgStorageDeviceTaskHistory edgeData = edgStorageDeviceTaskHistoryService.getOne(new LambdaQueryWrapper() .eq(EdgStorageDeviceTaskHistory::getDeviceId, cell) .in(EdgStorageDeviceTaskHistory::getTaskType, Const.GLASS_CACHE_TYPE_OUT, Const.GLASS_CACHE_TYPE_THROUGH) .orderByDesc(EdgStorageDeviceTaskHistory::getId).last("limit 1")); if (null != edgeData) { GlassInfo glassOutInfo = glassInfoService.getOne(new LambdaQueryWrapper().eq(GlassInfo::getGlassId, edgeData.getGlassIdOut())); //笼内的玻璃的尺寸是否和上一次任务一致 edgStorageCageDetails = edgStorageCageDetailsService.queryEdgStorageDetailsBySize(deviceId, task.getCurrentCell(), glassOutInfo.getWidth(), glassOutInfo.getHeight(), cell, maxThickness); if (null == edgStorageCageDetails && StringUtils.isNotBlank(task.getGlassIdIn())) { GlassInfo glassInInfo = glassInfoService.getOne(new LambdaQueryWrapper() .eq(GlassInfo::getGlassId, task.getGlassIdIn()) .eq(GlassInfo::getWidth, glassOutInfo.getWidth()) .eq(GlassInfo::getHeight, glassOutInfo.getHeight())); if (null != glassInInfo) { if (cell == 2 && glassInInfo.getThickness() < maxThickness) { edgStorageCageDetails = new EdgStorageCageDetails(); BeanUtils.copyProperties(glassInInfo, edgStorageCageDetails); } } } } } //前面已经尺寸问题处理完毕,开始计算无相同尺寸的新玻璃小片 if (null == edgStorageCageDetails) { edgStorageCageDetails = edgStorageCageDetailsService.queryEdgStorageDetailsByLimitSize(deviceId, task.getCurrentCell(), 0, 0, cell, minOneFirstLength, minOneSecondLength, maxTwoFirstLength, maxTwoSecondLength, maxThickness); } if (edgStorageCageDetails == null && StringUtils.isNotBlank(task.getGlassIdIn())) { //和上次任务不存在相同尺寸 GlassInfo glassInInfo = glassInfoService.getOne(new LambdaQueryWrapper().eq(GlassInfo::getGlassId, task.getGlassIdIn())); double maxLength = Math.max(glassInInfo.getWidth(), glassInInfo.getHeight()); double minLength = Math.min(glassInInfo.getWidth(), glassInInfo.getHeight()); if ((cell == 1 && maxLength >= minOneFirstLength && minLength >= minOneSecondLength) || (cell == 2 && maxLength <= maxTwoFirstLength && minLength <= maxTwoSecondLength && maxLength >= minTwoFirstLength && minLength >= minTwoSecondLength && glassInInfo.getThickness() < maxThickness)) { //玻璃小片同尺寸的离当前格子最近的玻璃小片 edgStorageCageDetails = new EdgStorageCageDetails(); BeanUtils.copyProperties(glassInInfo, edgStorageCageDetails); } else { log.info("直通任务目标线路为{},进片玻璃尺寸为{}*{},不符合出片条件", cell, maxLength, minLength); } } if (edgStorageCageDetails == null) { //和上次任务不存在相同尺寸 log.info("笼内没有玻璃了"); return Boolean.FALSE; } int taskType = Const.GLASS_CACHE_TYPE_OUT; String glassId = edgStorageCageDetails.getGlassId(); if (glassId.equals(task.getGlassIdIn())) { if (3 != task.getTaskState()) { return Boolean.FALSE; } log.info("5、直通任务,将玻璃信息插入卧式理片笼,当前玻璃信息:{}", edgStorageCageDetails); if (glassInIdOne.equals(task.getGlassIdIn()) || glassInIdTwo.equals(task.getGlassIdIn())) { log.info("玻璃id与上次相同,禁止进片"); return Boolean.FALSE; } //玻璃信息替换 String glassIdChange = queryAndChangeGlass(glassId); //处理在卧理内的玻璃信息:笼内的数据处理 queryEdgAndChangeGlass(edgStorageCageDetails.getGlassId(), glassIdChange); if (StringUtils.isNotBlank(glassIdChange)) { edgStorageCageDetails = new EdgStorageCageDetails(); GlassInfo one = glassInfoService.getOne(new LambdaQueryWrapper().eq(GlassInfo::getGlassId, glassId)); BeanUtils.copyProperties(one, edgStorageCageDetails); } EdgStorageCage storageCage = edgStorageCageService.getOne(new LambdaQueryWrapper() .eq(EdgStorageCage::getDeviceId, deviceId) .eq(EdgStorageCage::getEnableState, Const.SLOT_ON) .ge(EdgStorageCage::getRemainWidth, cellLength) .last("order by abs(slot - " + task.getCurrentCell() + ") limit 1")); Assert.isTrue(null != storageCage, "格子已满,无法执行直通任务"); log.info("3、查询卧式理片笼里面的空格:{}", storageCage); edgStorageCageDetails.setSlot(storageCage.getSlot()); edgStorageCageDetails.setDeviceId(storageCage.getDeviceId()); edgStorageCageDetails.setState(Const.GLASS_STATE_OUT); edgStorageCageDetailsService.save(edgStorageCageDetails); taskType = Const.GLASS_CACHE_TYPE_THROUGH; } else { log.info("5、非直通任务,将玻璃信息插入卧式理片笼,当前玻璃信息:{}", edgStorageCageDetails); if (!edgStorageCageDetails.getSlot().equals(task.getCurrentCell())) { EdgStorageCageDetails currentGlass = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper() .eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN) .eq(EdgStorageCageDetails::getDeviceId, deviceId) .eq(EdgStorageCageDetails::getSlot, task.getCurrentCell()).eq(EdgStorageCageDetails::getWidth, edgStorageCageDetails.getWidth()) .eq(EdgStorageCageDetails::getHeight, edgStorageCageDetails.getHeight()).eq(EdgStorageCageDetails::getThickness, edgStorageCageDetails.getThickness()) .orderByAsc(EdgStorageCageDetails::getId).last("limit 1") ); if (null != currentGlass) { edgStorageCageDetails = currentGlass; } } //玻璃信息替换 String glassIdChange = queryAndChangeGlass(edgStorageCageDetails.getGlassId()); //处理在卧理内的玻璃信息:笼内的数据处理 queryEdgAndChangeGlass(edgStorageCageDetails.getGlassId(), glassIdChange); LambdaUpdateWrapper wrapper = new LambdaUpdateWrapper<>(); wrapper.eq(EdgStorageCageDetails::getGlassId, edgStorageCageDetails.getGlassId()).set(EdgStorageCageDetails::getState, Const.GLASS_STATE_OUT); edgStorageCageDetailsService.update(wrapper); log.info("5、更新出片玻璃的状态为{}", Const.GLASS_STATE_OUT); } //生成出片任务 task.setGlassIdOut(edgStorageCageDetails.getGlassId()); task.setStartCell(edgStorageCageDetails.getSlot()); task.setTaskRunning(taskType); task.setEndCell(cell); edgStorageDeviceTaskService.updateTaskMessage(tableName, task); saveHistoryTask(task, deviceId); //记录直通任务的玻璃id用于下次任务的比较,防止同一块玻璃重复执行 if (3 == task.getTaskState()) { if (deviceId == 1) { glassInIdOne = edgStorageCageDetails.getGlassId(); } else { glassInIdTwo = edgStorageCageDetails.getGlassId(); } } //更新详情表任务出片中 edgStorageCageDetailsService.update(new LambdaUpdateWrapper() .set(EdgStorageCageDetails::getState, Const.GLASS_STATE_OUT) .eq(EdgStorageCageDetails::getGlassId, edgStorageCageDetails.getGlassId())); //磨边对列表新增一条数据 saveGlassSize(edgStorageCageDetails); Date endDate = new Date(); log.info("结束出片/直通任务设备为{},结束时间为:{},共耗时:{}ms", deviceId, endDate, endDate.getTime() - startDate.getTime()); return Boolean.TRUE; } private boolean finishTask(EdgStorageDeviceTask task, String tableName, int device) { if (task.getTaskState() <= 4) { log.info("有正在执行的任务或这任务已执行任务状态{},任务启动情况{},结束", task.getTaskState(), task.getTaskRunning()); return Boolean.FALSE; } Date startDate = new Date(); log.info("开始执行完成任务后清除动作,任务信息为:{},表名为:{},开始时间:{}", task, tableName, startDate); task.setTaskRunning(Const.GLASS_CACHE_TYPE_EMPTY); task.setGlassIdOut(""); task.setStartCell(0); task.setEndCell(0); EdgStorageDeviceTaskHistory taskHistory = edgStorageDeviceTaskHistoryService.getOne(new LambdaQueryWrapper() .eq(EdgStorageDeviceTaskHistory::getTaskState, Const.RAW_GLASS_TASK_NEW) .eq(EdgStorageDeviceTaskHistory::getDeviceId, device) .orderByDesc(EdgStorageDeviceTaskHistory::getCreateTime).last("limit 1")); if (null != taskHistory) { //如果任务类型为1,3,将切割完成的玻璃自动报工 if (Const.GLASS_CACHE_TYPE_IN_ALL.contains(taskHistory.getTaskType())) { damageService.autoSubmitReport(taskHistory.getGlassIdIn(), taskHistory.getDeviceId(), "切割", "进卧理", 1); } edgStorageDeviceTaskHistoryService.update(new LambdaUpdateWrapper() .eq(EdgStorageDeviceTaskHistory::getTaskState, Const.RAW_GLASS_TASK_NEW) .eq(EdgStorageDeviceTaskHistory::getDeviceId, device) .set(EdgStorageDeviceTaskHistory::getTaskState, Const.RAW_GLASS_TASK_SUCCESS) ); } //最后更新任务,保证任务前的动作都做完 edgStorageDeviceTaskService.updateTaskMessage(tableName, task); Date endDate = new Date(); log.info("结束完成任务后清除动作,表名为:{},结束时间为:{},共耗时:{}ms", tableName, endDate, endDate.getTime() - startDate.getTime()); return Boolean.TRUE; } private boolean damageTask(EdgStorageDeviceTask task, String tableName, int device) { if (task.getTaskState() <= 5) { log.info("任务未发生异常清空,任务结束,电气状态{},mes状态{}", task.getTaskState(), task.getTaskRunning()); return Boolean.FALSE; } Date startDate = new Date(); log.info("开始执行异常处理任务后清除动作,任务信息为:{},表名为:{},开始时间:{}", task, tableName, startDate); EdgStorageDeviceTaskHistory taskHistory = edgStorageDeviceTaskHistoryService.getOne(new LambdaQueryWrapper() .eq(EdgStorageDeviceTaskHistory::getTaskState, Const.RAW_GLASS_TASK_NEW) .eq(EdgStorageDeviceTaskHistory::getDeviceId, device) .orderByDesc(EdgStorageDeviceTaskHistory::getCreateTime).last("limit 1")); if (null != taskHistory) { Integer cell = taskHistory.getStartCell(); Integer taskType = taskHistory.getTaskType(); if (Const.GLASS_CACHE_TYPE_IN_ALL.contains(taskType)) { String glassId = taskHistory.getGlassIdIn(); edgStorageCageDetailsService.remove(new LambdaQueryWrapper() .eq(EdgStorageCageDetails::getDeviceId, device) .eq(EdgStorageCageDetails::getSlot, cell) .eq(EdgStorageCageDetails::getGlassId, glassId)); } else { String glassId = taskHistory.getGlassIdOut(); edgStorageCageDetailsService.update(new LambdaUpdateWrapper() .set(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN) .eq(EdgStorageCageDetails::getDeviceId, device) .eq(EdgStorageCageDetails::getSlot, cell) .eq(EdgStorageCageDetails::getGlassId, glassId)); } edgStorageDeviceTaskHistoryService.update(new LambdaUpdateWrapper() .eq(EdgStorageDeviceTaskHistory::getTaskState, Const.RAW_GLASS_TASK_NEW) .eq(EdgStorageDeviceTaskHistory::getDeviceId, device) .set(EdgStorageDeviceTaskHistory::getTaskState, Const.RAW_GLASS_TASK_FAILURE) ); } //最后更新任务,保证任务前的动作都做完 task.setTaskRunning(Const.GLASS_CACHE_TYPE_EMPTY); task.setGlassIdOut(""); task.setStartCell(0); task.setEndCell(0); edgStorageDeviceTaskService.updateTaskMessage(tableName, task); Date endDate = new Date(); log.info("完成执行异常处理任务后清除动作,表名为:{},结束时间为:{},共耗时:{}ms", tableName, endDate, endDate.getTime() - startDate.getTime()); return Boolean.TRUE; } /** * 查询玻璃并进行交换 * * @param glassId * @return */ public String queryAndChangeGlass(String glassId) { GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper().eq(GlassInfo::getGlassId, glassId)); // .inSql(GlassInfo::getEngineerId, "select engineer_id from engineering where state = 1")); Assert.isFalse(null == glassInfo, "玻璃信息不存在"); //按照玻璃尺寸 LambdaQueryWrapper queryWrapper = new LambdaQueryWrapper() .eq(GlassInfo::getWidth, glassInfo.getWidth()) .eq(GlassInfo::getHeight, glassInfo.getHeight()) .eq(GlassInfo::getThickness, glassInfo.getThickness()) .eq(GlassInfo::getFilmsid, glassInfo.getFilmsid()) .eq(GlassInfo::getFlowCardId, glassInfo.getFlowCardId()) .eq(GlassInfo::getTotalLayer, glassInfo.getTotalLayer()) .eq(GlassInfo::getLayer, glassInfo.getLayer()) .eq(GlassInfo::getEngineerId, glassInfo.getEngineerId()) .notInSql(GlassInfo::getGlassId, "select distinct glass_id from edg_storage_cage_details " + "where engineer_id = '" + glassInfo.getEngineerId() + "' and width = " + glassInfo.getWidth() + " and height = " + glassInfo.getHeight() + " and state != 100") .orderByAsc(GlassInfo::getTemperingLayoutId) .orderByAsc(GlassInfo::getTemperingFeedSequence) .last("Limit 1"); GlassInfo swapGlassInfo = glassInfoService.getOne(queryWrapper); if (swapGlassInfo != null && !glassInfo.getGlassId().equals(swapGlassInfo.getGlassId())) { //待替换的玻璃信息 Integer ishorizontal = glassInfo.getIshorizontal(); Integer temperingLayoutId = glassInfo.getTemperingLayoutId(); Integer temperingFeedSequence = glassInfo.getTemperingFeedSequence(); Integer xCoordinate = glassInfo.getXCoordinate(); Integer yCoordinate = glassInfo.getYCoordinate(); double angle = glassInfo.getAngle(); Integer ruleId = glassInfo.getRuleId(); //替换后的玻璃信息 Integer swapIshorizontal = swapGlassInfo.getIshorizontal(); Integer swapTemperingLayoutId = swapGlassInfo.getTemperingLayoutId(); Integer swapTemperingFeedSequence = swapGlassInfo.getTemperingFeedSequence(); Integer swapXCoordinate = swapGlassInfo.getXCoordinate(); Integer swapYCoordinate = swapGlassInfo.getYCoordinate(); double swapAngle = swapGlassInfo.getAngle(); Integer swapRuleId = swapGlassInfo.getRuleId(); //替换玻璃信息 glassInfo.setIshorizontal(swapIshorizontal); glassInfo.setTemperingLayoutId(swapTemperingLayoutId); glassInfo.setTemperingFeedSequence(swapTemperingFeedSequence); glassInfo.setXCoordinate(swapXCoordinate); glassInfo.setYCoordinate(swapYCoordinate); glassInfo.setAngle(swapAngle); glassInfo.setRuleId(swapRuleId); swapGlassInfo.setIshorizontal(ishorizontal); swapGlassInfo.setTemperingLayoutId(temperingLayoutId); swapGlassInfo.setTemperingFeedSequence(temperingFeedSequence); swapGlassInfo.setXCoordinate(xCoordinate); swapGlassInfo.setYCoordinate(yCoordinate); swapGlassInfo.setAngle(angle); swapGlassInfo.setRuleId(ruleId); log.info("将玻璃{}和玻璃{},信息互换(原片序号及坐标除外),进玻璃 {}", glassInfo, swapGlassInfo, swapGlassInfo); glassInfoService.updateById(swapGlassInfo); glassInfoService.updateById(glassInfo); return swapGlassInfo.getGlassId(); } return ""; } /** * 查询卧式理片玻璃并进行交换 * * @param glassId * @return */ public void queryEdgAndChangeGlass(String glassId, String swapGlassId) { if (StringUtils.isBlank(swapGlassId)) { log.info("当前出笼玻璃不存在需要替换的玻璃"); return; } //获取待出笼的玻璃 EdgStorageCageDetails glassInfo = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper() .eq(EdgStorageCageDetails::getGlassId, glassId).eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN)); // 获取待出笼的玻璃需要替换的玻璃信息 EdgStorageCageDetails swapGlassDetailInfo = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper() .eq(EdgStorageCageDetails::getGlassId, swapGlassId).eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN)); // 玻璃小片表中玻璃已经替换,更新卧理笼内现有的准备出笼的玻璃信息, if (null == swapGlassDetailInfo) { GlassInfo glassInfoBase = glassInfoService.getOne(new LambdaQueryWrapper() .eq(GlassInfo::getGlassId, glassId)); //需要替换的玻璃为存进卧理,仅需更新当前需要出笼的玻璃信息即可 edgStorageCageDetailsService.update(new LambdaUpdateWrapper() .eq(EdgStorageCageDetails::getGlassId, glassId) .set(EdgStorageCageDetails::getTemperingLayoutId, glassInfoBase.getTemperingLayoutId()) .set(EdgStorageCageDetails::getTemperingFeedSequence, glassInfoBase.getTemperingFeedSequence())); } else { //需要替换的玻璃都在卧理内,按照玻璃id对调玻璃信息:对调玻璃id即可 edgStorageCageDetailsService.update(new LambdaUpdateWrapper() .eq(EdgStorageCageDetails::getId, glassInfo.getId()) .set(EdgStorageCageDetails::getTemperingLayoutId, swapGlassDetailInfo.getTemperingLayoutId()) .set(EdgStorageCageDetails::getTemperingFeedSequence, swapGlassDetailInfo.getTemperingFeedSequence()) ); edgStorageCageDetailsService.update(new LambdaUpdateWrapper() .eq(EdgStorageCageDetails::getId, swapGlassDetailInfo.getId()) .set(EdgStorageCageDetails::getTemperingLayoutId, glassInfo.getTemperingLayoutId()) .set(EdgStorageCageDetails::getTemperingFeedSequence, glassInfo.getTemperingFeedSequence()) ); } } /** * 获取详情表内最大最小版图id的差值,判断是否出最小版图玻璃 * * @return */ public boolean queryMaxMinDiffByDevice(int threshold, int deviceId) { //获取笼子内最大版图id和最小版图id插值,判断是否大于阈值,大于阈值直接出最小版图玻璃 QueryWrapper queryWrapper = new QueryWrapper<>(); queryWrapper.select("max(tempering_layout_id)-min(tempering_layout_id) as diff") .eq("state", Const.GLASS_STATE_IN) .eq("device_id", deviceId) .inSql("slot", "select slot from edg_storage_cage where enable_state = " + Const.SLOT_ON); List list = edgStorageCageDetailsService.listObjs(queryWrapper); //获取笼内玻璃版图差值是否大于阈值 if (CollectionUtil.isNotEmpty(list)) { Long diff = (Long) list.get(0); return diff > threshold; } else { return Boolean.FALSE; } } public boolean saveHistoryTask(EdgStorageDeviceTask task, int deviceId) { EdgStorageDeviceTaskHistory taskHistory = new EdgStorageDeviceTaskHistory(); BeanUtils.copyProperties(task, taskHistory); taskHistory.setTaskType(task.getTaskRunning()); taskHistory.setCreateTime(new Date()); taskHistory.setTaskState(Const.RAW_GLASS_TASK_NEW); taskHistory.setDeviceId(deviceId); edgStorageDeviceTaskHistoryService.save(taskHistory); return Boolean.TRUE; } private boolean saveGlassSize(EdgStorageCageDetails glassInfo) { EdgGlassTaskInfo edgGlassTaskInfo = new EdgGlassTaskInfo(); BeanUtils.copyProperties(glassInfo, edgGlassTaskInfo); edgGlassTaskInfo.setHeight((int) (glassInfo.getHeight() * ratio)); edgGlassTaskInfo.setWidth((int) (glassInfo.getWidth() * ratio)); edgGlassTaskInfo.setThickness((int) (glassInfo.getThickness() * ratio)); edgGlassTaskInfo.setState(Const.EDG_GLASS_BEFORE); edgGlassTaskInfo.setCreateTime(new Date()); edgGlassTaskInfo.setUpdateTime(new Date()); //先将历史对列表中本玻璃的数据删除,重新新增一份最新的数据 edgGlassTaskInfoService.remove(new LambdaQueryWrapper().eq(EdgGlassTaskInfo::getGlassId, glassInfo.getGlassId())); return edgGlassTaskInfoService.save(edgGlassTaskInfo); } private ReadWriteEntity generateReadWriteEntity(String identifier, Object value) { return ReadWriteEntity.builder() .identifier(identifier) //Kep中是Long类型,即:Int32,Java中的int类型 .value(value) .build(); } }