package com.mes.job.opccallback; import cn.hutool.core.lang.Assert; import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper; import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper; import com.baomidou.mybatisplus.core.toolkit.CollectionUtils; import com.github.yulichang.toolkit.JoinWrappers; import com.github.yulichang.wrapper.MPJLambdaWrapper; import com.kangaroohy.milo.runner.subscription.SubscriptionCallback; import com.mes.base.entity.BigStorageCageBaseInfo; import com.mes.bigstorage.entity.BigStorageCage; import com.mes.bigstorage.entity.BigStorageCageDetails; import com.mes.bigstorage.entity.dto.BigStorageDTO; import com.mes.bigstorage.entity.dto.SlotSequenceDTO; import com.mes.bigstorage.entity.dto.TemperingLayoutDTO; import com.mes.bigstorage.service.BigStorageCageDetailsService; import com.mes.bigstorage.service.BigStorageCageService; import com.mes.bigstoragetask.entity.BigStorageCageFeedTask; import com.mes.bigstoragetask.entity.BigStorageCageOutTask; import com.mes.bigstoragetask.service.BigStorageCageFeedTaskService; import com.mes.bigstoragetask.service.BigStorageCageOutTaskService; import com.mes.common.S7object; import com.mes.common.config.Const; import com.mes.damage.entity.Damage; import com.mes.damage.service.DamageService; import com.mes.device.PlcParameterObject; import com.mes.edgglasstask.entity.EdgGlassTaskInfo; import com.mes.edgglasstask.service.EdgGlassTaskInfoService; import com.mes.glassinfo.entity.GlassInfo; import com.mes.glassinfo.service.GlassInfoService; import com.mes.temperingglass.entity.TemperingGlassInfo; import com.mes.temperingglass.service.TemperingGlassInfoService; import com.mes.tools.S7control; import com.mes.utils.RedisUtil; import lombok.extern.slf4j.Slf4j; import org.apache.commons.lang.StringUtils; import org.springframework.beans.BeanUtils; import org.springframework.beans.factory.annotation.Value; import org.springframework.stereotype.Service; import javax.annotation.Resource; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.stream.Collectors; /** * @Author : zhoush * @Date: 2024/10/28 21:22 * @Description: */ @Service @Slf4j public class BigStorageStartCallback implements SubscriptionCallback { @Resource private BigStorageCageService bigStorageCageService; @Resource private BigStorageCageDetailsService bigStorageCageDetailsService; @Resource private GlassInfoService glassInfoService; @Resource private BigStorageCageFeedTaskService bigStorageCageFeedTaskService; @Resource private BigStorageCageOutTaskService bigStorageCageOutTaskService; @Resource private EdgGlassTaskInfoService edgGlassTaskInfoService; @Resource private TemperingGlassInfoService temperingGlassInfoService; @Resource private DamageService damageService; @Resource private RedisUtil redisUtil; private static final String REQUEST_WORD = "1"; @Value("${mes.sequence.order}") private boolean sequenceOrder; @Value("${mes.carWidth}") private Integer carWidth; @Value("${mes.slotWidth}") private Integer slotWidth; @Value("${mes.inCarMaxSize}") private Integer inCarMaxSize; @Value("${mes.outCarMaxSize}") private Integer outCarMaxSize; @Value("${mes.glassGap}") private Integer glassGap; @Value("${mes.xMaxSize}") private Integer xMaxSize; private String d01GlassId = ""; private String d04GlassId = ""; @Override public void onSubscribe(String identifier, Object value) { //todo:获取任务列表 String tableName = ""; //todo:按照表明获取伍信息 List tasks = new ArrayList<>(); if (CollectionUtils.isEmpty(tasks)) { log.info("卧转立上没有玻璃"); //todo 与卧转立交互,将请求字大车请求变为0,确保订阅任务可再次执行 return; } List glassIds = tasks.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList()); List glassInfos = glassInfoService.list(new LambdaQueryWrapper().in(GlassInfo::getGlassId, glassIds)); computeIsTemperingTargetByLine(glassInfos, tasks); } // @Scheduled(fixedDelay = 10000) public void plcToHomeEdgOutTask() { String mesToPLCAddress = ""; List outingList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper() .eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_NEW)); if (CollectionUtils.isNotEmpty(outingList)) { log.info("有正在执行出片的任务,结束当前出片线程"); return; } if (redisUtil.getCacheObject("temperingSwitch")) { //是否有正在钢化的玻璃 List temperingGlassInfoList = temperingGlassInfoService.selectJoinList(TemperingGlassInfo.class, new MPJLambdaWrapper() .selectAll(TemperingGlassInfo.class) .leftJoin(BigStorageCageOutTask.class, BigStorageCageOutTask::getGlassId, TemperingGlassInfo::getGlassId) .eq(TemperingGlassInfo::getState, Const.TEMPERING_NEW) .isNull(BigStorageCageOutTask::getGlassId) .orderBy(Boolean.TRUE, sequenceOrder, TemperingGlassInfo::getTemperingFeedSequence)); if (CollectionUtils.isNotEmpty(temperingGlassInfoList)) { log.info("有正在出片的钢化任务"); computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); return; } //是否有人工下片任务 有直接出 // List artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper() // .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth)); List artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper() .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL) .orderByAsc(BigStorageCageDetails::getSlot) .orderByDesc(BigStorageCageDetails::getId)); if (CollectionUtils.isNotEmpty(artificialList)) { computeOutMoreGlassInfo(artificialList, Boolean.FALSE, mesToPLCAddress); return; } //钢化优先:获取理片笼 玻璃小片 破损表 数量 判断笼内版图是否到齐 List temperingLayoutDTOList = bigStorageCageDetailsService.temperingIsAll(); if (CollectionUtils.isNotEmpty(temperingLayoutDTOList)) { //玻璃到齐包括已出片的 //到齐,将玻璃小片数据存入钢化小片表,逻辑生成出片任务 结束 for (TemperingLayoutDTO item : temperingLayoutDTOList) { if (redisUtil.getCacheObject("temperingengineerId").equals(item.getEngineerId())) { List temperingGlassInfos = glassInfoService.selectJoinList(TemperingGlassInfo.class, JoinWrappers.lambda(GlassInfo.class) .selectAll(GlassInfo.class) .select("-1 as state") .selectAs(BigStorageCageDetails::getSlot, TemperingGlassInfo::getSlot) .innerJoin(BigStorageCageDetails.class, BigStorageCageDetails::getGlassId, GlassInfo::getGlassId) .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN) .eq(GlassInfo::getTemperingLayoutId, item.getTemperingLayoutId()) .eq(GlassInfo::getEngineerId, item.getEngineerId()) .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence)); if (CollectionUtils.isNotEmpty(temperingGlassInfos)) { temperingGlassInfoService.saveBatch(temperingGlassInfos); computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); return; } } } } } //执行内部调度任务 List temperingOccupySlotList = bigStorageCageDetailsService.queryTemperingOccupySlot(); if (CollectionUtils.isNotEmpty(temperingOccupySlotList)) { loop: for (TemperingLayoutDTO temperingOccupySlot : temperingOccupySlotList) { List slotSequenceList = bigStorageCageDetailsService.queryGlassMaxAndMin(temperingOccupySlot.getEngineerId(), temperingOccupySlot.getTemperingLayoutId()); for (int i = 0; i < slotSequenceList.size() - 1; i++) { SlotSequenceDTO first = slotSequenceList.get(i); SlotSequenceDTO second = slotSequenceList.get(i + 1); int slotWidth = carWidth - first.getRemainWidth() - glassGap; if (first.getMinSequence() == second.getMaxSequence() + 1 && second.getRemainWidth() > slotWidth && slotWidth >= 0) { List list = bigStorageCageDetailsService.list(new LambdaQueryWrapper() .eq(BigStorageCageDetails::getSlot, first.getSlot()).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN) .orderBy(Boolean.TRUE, sequenceOrder, BigStorageCageDetails::getTemperingFeedSequence)); if (CollectionUtils.isNotEmpty(list)) { List outTasks = new ArrayList<>(); int serialNumber = 1; for (BigStorageCageDetails item : list) { outTasks.add(new BigStorageCageOutTask(item.getGlassId(), first.getSlot(), second.getSlot(), item.getWidth() * 10, item.getHeight() * 10, 1, serialNumber++, Const.BIG_STORAGE_OUT_NEW, new Date())); } //新增调度任务 bigStorageCageOutTaskService.saveBatch(outTasks); //更新理片笼详情表调度的后的玻璃位置信息:生成任务后先将玻璃格子位置进行调整,玻璃状态改为调度中,新增调度完成任务,处理调度完成后玻璃状态改为100. List glassList = list.stream().map(BigStorageCageDetails::getGlassId).collect(Collectors.toList()); bigStorageCageDetailsService.update(new LambdaUpdateWrapper().set(BigStorageCageDetails::getState, Const.GLASS_STATE_SCHEDULE_ING) .set(BigStorageCageBaseInfo::getSlot, second.getSlot()).in(BigStorageCageDetails::getGlassId, glassList)); //两次更新笼子的剩余尺寸:第一次防止有玻璃继续进调度后的笼子,第二次更新:计算格子的实际尺寸 // 仅更新调度后的格子信息:起始格子完成后更新:防止调度出片过程中有新玻璃进入, // todo:临时解决报错 // updateSlotRemainBySlots(Arrays.asList(second.getSlot())); break loop; } } } } // //向plc写入确认字 // int returnData = 0; // int count = 1; // while (returnData == 0) { // log.info("已向plc第{}次送协议", count); // S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1); // returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0); // log.info("已向plc第{}次发送出片任务确认,地址为:{},写入的内容为{}", count++, mesToPLCAddress, returnData); // } return; } } /** * 确认字清空 */ // @Scheduled(fixedDelay = 300) public void confirmClear() { PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; String d01ToMES = plcParameterObject.getPlcParameter("D01ToMES").getValue(); String d04ToMES = plcParameterObject.getPlcParameter("D04ToMES").getValue(); String mesD01Address = plcParameterObject.getPlcParameter("MESToD01").getAddress(); String mesD04Address = plcParameterObject.getPlcParameter("MESToD04").getAddress(); String d03ToMES = plcParameterObject.getPlcParameter("D03ToMES").getValue(); String d05ToMES = plcParameterObject.getPlcParameter("D05ToMES").getValue(); String mesD03Address = plcParameterObject.getPlcParameter("MESToD03").getAddress(); String mesD05Address = plcParameterObject.getPlcParameter("MESToD05").getAddress(); if (!REQUEST_WORD.equals(d01ToMES)) { S7object.getinstance().plccontrol.writeWord(mesD01Address, 0); } if (!REQUEST_WORD.equals(d04ToMES)) { S7object.getinstance().plccontrol.writeWord(mesD04Address, 0); } if (!REQUEST_WORD.equals(d03ToMES)) { S7object.getinstance().plccontrol.writeWord(mesD03Address, 0); } if (!REQUEST_WORD.equals(d05ToMES)) { S7object.getinstance().plccontrol.writeWord(mesD05Address, 0); } } /** * 进片状态修改 */ // @Scheduled(fixedDelay = 300) public void feedStatusUpdate() { PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; List glassIds1 = new ArrayList<>(); List glassIds2 = new ArrayList<>(); for (int i = 1; i <= 6; i++) { String line1GlassId = plcParameterObject.getPlcParameter("D03ID" + i).getValue(); if (StringUtils.isNotEmpty(line1GlassId)) { glassIds1.add(line1GlassId); } String line2GlassId = plcParameterObject.getPlcParameter("D05ID" + i).getValue(); if (StringUtils.isNotEmpty(line2GlassId)) { glassIds2.add(line2GlassId); } } List bigStorageCageFeedTasks1 = bigStorageCageFeedTaskService.list( new LambdaQueryWrapper() .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_NEW) .eq(BigStorageCageFeedTask::getLine, Const.A09_OUT_TARGET_POSITION) ); List bigStorageCageFeedTasks2 = bigStorageCageFeedTaskService.list( new LambdaQueryWrapper() .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_NEW) .eq(BigStorageCageFeedTask::getLine, Const.A10_OUT_TARGET_POSITION) ); if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks1) && CollectionUtils.isNotEmpty(glassIds1)) { List matchingIds1 = bigStorageCageFeedTasks1.stream() .map(BigStorageCageFeedTask::getGlassId) .filter(glassIds1::contains) .distinct() .collect(Collectors.toList()); bigStorageCageFeedTaskService.update( new LambdaUpdateWrapper() .in(BigStorageCageFeedTask::getGlassId, matchingIds1) .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT) .set(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) ); } if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks2) && CollectionUtils.isNotEmpty(glassIds2)) { List matchingIds2 = bigStorageCageFeedTasks2.stream() .map(BigStorageCageFeedTask::getGlassId) .filter(glassIds2::contains) .distinct() .collect(Collectors.toList()); bigStorageCageFeedTaskService.update( new LambdaUpdateWrapper() .in(BigStorageCageFeedTask::getGlassId, matchingIds2) .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT) .set(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) ); } if (CollectionUtils.isEmpty(glassIds1)) { bigStorageCageFeedTaskService.update( new LambdaUpdateWrapper() .eq(BigStorageCageFeedTask::getLine, Const.A09_OUT_TARGET_POSITION) .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) .gt(BigStorageCageFeedTask::getTargetSlot, 0) .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT) .set(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_CAR) ); } if (CollectionUtils.isEmpty(glassIds2)) { bigStorageCageFeedTaskService.update( new LambdaUpdateWrapper() .eq(BigStorageCageFeedTask::getLine, Const.A10_OUT_TARGET_POSITION) .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) .gt(BigStorageCageFeedTask::getTargetSlot, 0) .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT) .set(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_CAR) ); } } /** * 按照玻璃id判断玻璃状态及卧转立是否可直接启动 */ public Boolean judgeGlassTypeStatus(String glassId, Integer line, String mesAddress) { //判断此玻璃是在笼内或已生成进片任务 BigStorageCageFeedTask bigStorageCageFeedTask = bigStorageCageFeedTaskService.getOne( new LambdaQueryWrapper() .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT) .eq(BigStorageCageFeedTask::getGlassId, glassId) ); BigStorageCageDetails bigStorageCageDetails = bigStorageCageDetailsService.getOne( new LambdaQueryWrapper() .eq(BigStorageCageDetails::getGlassId, glassId) .ne(BigStorageCageDetails::getState, Const.GLASS_STATE_IN) ); if (bigStorageCageFeedTask != null || bigStorageCageDetails != null) { log.info("此玻璃存任务或已在笼内"); return Boolean.TRUE; } //1、获取任务表中相邻玻璃 List edgGlassTaskInfoList; edgGlassTaskInfoList = edgGlassTaskInfoService.list(new LambdaQueryWrapper() .eq(EdgGlassTaskInfo::getLine, line) .apply("time >= (select time from edg_glass_task_info where line='" + line + "' and glass_id = '" + glassId + "' and deleted = 0)") .orderByAsc(EdgGlassTaskInfo::getCreateTime)); if (edgGlassTaskInfoList.size() == 0) { edgGlassTaskInfoList = edgGlassTaskInfoService.list(new QueryWrapper() .select("Top 1 *") .eq("glass_id", glassId) ); log.info("在尺寸表中获取玻璃信息{}", edgGlassTaskInfoList); if (edgGlassTaskInfoList.size() == 0) { GlassInfo glassInfo = glassInfoService.getOne( new LambdaQueryWrapper() .eq(GlassInfo::getGlassId, glassId) ); EdgGlassTaskInfo edgGlassTaskInfo = new EdgGlassTaskInfo(); BeanUtils.copyProperties(glassInfo, edgGlassTaskInfo); edgGlassTaskInfo.setWidth((int) glassInfo.getWidth()); edgGlassTaskInfo.setHeight((int) glassInfo.getHeight()); edgGlassTaskInfoList.add(edgGlassTaskInfo); log.info("在玻璃信息表中获取玻璃信息{}", edgGlassTaskInfoList); } } Assert.isFalse(CollectionUtils.isEmpty(edgGlassTaskInfoList), "识别玻璃信息未出现在尺寸表中,获取相邻两块玻璃失败"); //2、获取卧转立剩余宽度 BigStorageDTO sitToUpRemainWidth = bigStorageCageFeedTaskService.querySitToUpRemainWidth(line); Integer remainWidth; Integer glassCount; if (0 == sitToUpRemainWidth.getGlassCount()) { remainWidth = carWidth; glassCount = 0; } else { remainWidth = sitToUpRemainWidth.getWidth(); glassCount = sitToUpRemainWidth.getGlassCount(); } Boolean flag = Boolean.TRUE; //2、获取卧转立 Integer widthFirst = Math.max(edgGlassTaskInfoList.get(0).getWidth() / 10, edgGlassTaskInfoList.get(0).getHeight() / 10); Integer heightFirst = Math.min(edgGlassTaskInfoList.get(0).getWidth() / 10, edgGlassTaskInfoList.get(0).getHeight() / 10); if (edgGlassTaskInfoList.size() == 1) { if (remainWidth >= widthFirst) { if (glassCount < inCarMaxSize) { addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightFirst); } else { if (glassCount < inCarMaxSize + 1) { addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst); } else { return Boolean.FALSE; } } } else { flag = Boolean.FALSE; } } else { Integer widthSecond = Math.max(edgGlassTaskInfoList.get(1).getWidth() / 10, edgGlassTaskInfoList.get(1).getHeight() / 10); Integer heightSecond = Math.min(edgGlassTaskInfoList.get(1).getWidth() / 10, edgGlassTaskInfoList.get(1).getHeight() / 10); if (remainWidth >= widthFirst) { if (remainWidth - widthFirst - glassGap >= widthSecond) { if (glassCount < inCarMaxSize) { addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightFirst); } else { if (glassCount < inCarMaxSize + 1) { addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst); } else { return Boolean.FALSE; } } } else { if (glassCount < inCarMaxSize + 1) { addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst); } else { return Boolean.FALSE; } } } else { flag = Boolean.FALSE; } } //向plc发送进片确认 if (flag) { //向plc写入确认字 PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; int returnData = 1; int count = 1; while (returnData != 0) { S7object.getinstance().plccontrol.writeWord(mesAddress, 1); if (Const.A10_OUT_TARGET_POSITION.equals(line)) { returnData = Integer.parseInt(plcParameterObject.getPlcParameter("D04ToMES").getValue()); } else { returnData = Integer.parseInt(plcParameterObject.getPlcParameter("D01ToMES").getValue()); } // returnData = S7object.getinstance().plccontrol.readWord(mesAddress, 1).get(0); log.info("进卧转立第{}次发送确认字完成,地址为:{},写入的内容为{}", count++, mesAddress, 1); } } //记录无法放下玻璃,后续判断启动 return flag; } /** * 添加任务信息 */ private Boolean addFeedTask(String glassId, Integer line, Integer taskType, Integer width, Integer height) { BigStorageCageFeedTask bigStorageCageFeedTask = new BigStorageCageFeedTask(); bigStorageCageFeedTask.setGlassId(glassId); bigStorageCageFeedTask.setTaskState(Const.BIG_STORAGE_IN_NEW); bigStorageCageFeedTask.setLine(line); bigStorageCageFeedTask.setTaskType(taskType); bigStorageCageFeedTask.setWidth(width); bigStorageCageFeedTask.setHeight(height); bigStorageCageFeedTask.setCreateTime(new Date()); //删除理片笼表拿走/破损数据数据 damageService.deleteByGlassId(glassId); Damage damage = new Damage(); damage.setGlassId(glassId); damage.setWorkingProcedure("磨边"); damage.setLine(line); damage.setType(1); damage.setRemark("进大理片"); damageService.insertDamage(damage); return bigStorageCageFeedTaskService.save(bigStorageCageFeedTask); } /** * 获取需要启动的线路:两条线都可启动 获取第一片玻璃版图id最小 版序最大的线路 * * @return 需要启动的线路 */ public Integer getStartLine() { List taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper() .inSql(BigStorageCageFeedTask::getId, "select min(id) from big_storage_cage_feed_task where task_state = 2" + "and (target_slot = 0 or target_slot is null) group by line")); Assert.isFalse(CollectionUtils.isEmpty(taskList), "卧转立两条线都没有玻璃进片任务"); Map taskMap = taskList.stream().collect(Collectors.toMap(BigStorageCageFeedTask::getGlassId, BigStorageCageFeedTask::getLine)); GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper() .in(GlassInfo::getGlassId, taskMap.keySet()) .orderByAsc(GlassInfo::getTemperingLayoutId) .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence) .last("limit 1")); return taskMap.get(glassInfo.getGlassId()); } /** * 计算任务表进片线路的目标格子,并启动任务 */ public boolean computeTargetByLine(Integer line) { //1、获取任务表中的所有玻璃(指定线路且已经进卧转立完成) List taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper() .eq(BigStorageCageFeedTask::getLine, line) .and(e -> e.isNull(BigStorageCageFeedTask::getTargetSlot).or().eq(BigStorageCageFeedTask::getTargetSlot, Const.OUT_TARGET_POSITION_ZERO)) .in(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP_ALL) .orderByAsc(BigStorageCageFeedTask::getId)); //2、去笼子内查找是否可以继续存放的笼子 List glassIds = taskList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList()); List glassInfos = glassInfoService.list(new LambdaQueryWrapper().in(GlassInfo::getGlassId, glassIds)); return computeIsTemperingTargetByLine(glassInfos, taskList); } /** * 是否钢化玻璃进笼目标位置 * * @param glassInfos 当条线卧转立所有玻璃 * @param taskList 当条线卧转立所有任务 */ private boolean computeIsTemperingTargetByLine(List glassInfos, List taskList) { //1、将玻璃信息集合转为glassid为key的map Map glassInfoMap = glassInfos.stream() .collect(Collectors.toMap(GlassInfo::getGlassId, p -> p)); for (BigStorageCageFeedTask e : taskList) { GlassInfo info = glassInfoMap.get(e.getGlassId()); if (info == null) { continue; } BigStorageCageDetails cageDetails = new BigStorageCageDetails(); BeanUtils.copyProperties(info, cageDetails); //todo:2、获取目标格子信息 BigStorageDTO bigStorageDTO = bigStorageCageDetailsService.queryTargetSlotByTempering(info); //3、临时更新格子的剩余尺寸:防止相邻玻璃进同一格子造成剩余尺寸不足,玻璃越界的情况,任务完成后再次更新大理片笼表剩余宽度(按照笼内玻璃数量更新大理片笼剩余尺寸) bigStorageCageService.update(new LambdaUpdateWrapper().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - Math.max(info.getWidth(), info.getHeight()) - glassGap) .eq(BigStorageCage::getSlot, bigStorageDTO.getSlot())); //4、更新进片任务表,目标格子及状态(状态改为2 电气扫到自行处理) 遇到问题:无法批量更新,批量更新无法走指定从库 e.setTargetSlot(bigStorageDTO.getSlot()); bigStorageCageFeedTaskService.updateById(e); //5、将进片信息存入大理片笼详情表 cageDetails.setSlot(bigStorageDTO.getSlot()); cageDetails.setState(Const.GLASS_STATE_NEW); cageDetails.setDeviceId(bigStorageDTO.getDeviceId()); cageDetails.setGap(glassGap); bigStorageCageDetailsService.save(cageDetails); } return Boolean.TRUE; } private void sendTaskListToPLC(List taskList, Integer line) { log.info("送片任务发送进片玻璃信息"); S7control s7control = S7object.getinstance().plccontrol; PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject; String mesD03Address = plcMesObject.getPlcParameter("MESToD03").getAddress(); String mesD05Address = plcMesObject.getPlcParameter("MESToD05").getAddress(); String outLine = line.equals(Const.A09_OUT_TARGET_POSITION) ? mesD03Address : mesD05Address; for (int i = 1; i <= taskList.size(); i++) { s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine()); s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot()); log.info("向plc发送第{}片玻璃已完成,起始位置是{},目标位置是", i, taskList.get(i - 1).getLine(), taskList.get(i - 1).getTargetSlot()); } int returnData = 1; int count = 1; while (returnData != 0) { s7control.writeWord(outLine, 2); if (line.equals(Const.A09_OUT_TARGET_POSITION)) { returnData = Integer.parseInt(plcMesObject.getPlcParameter("D03ToMES").getValue()); } else { returnData = Integer.parseInt(plcMesObject.getPlcParameter("D05ToMES").getValue()); } // returnData = s7control.readWord(outLine, 1).get(0); log.info("已向plc第{}次发送进片任务确认,地址为:{},写入的内容为{}", count++, outLine, 2); } } /** * 出片一次仅生成一车玻璃 * * @param list * @param isTempering * @param mesToPLCAddress * @param * @return */ private Boolean computeOutGlassInfo(List list, Boolean isTempering, String mesToPLCAddress) { //任务数据 获取车子存放玻璃最大数量 玻璃间隔 List bigStorageCageOutTaskList = new ArrayList<>(); //打车剩余尺寸 Integer remainWidth = carWidth; int maxX = 0; for (T e : list) { if (bigStorageCageOutTaskList.size() >= outCarMaxSize || Math.max((int) e.getWidth(), (int) e.getHeight()) > remainWidth) { break; } remainWidth = remainWidth - Math.max((int) e.getWidth(), (int) e.getHeight()) - glassGap; if (isTempering) { int minLength = Math.min((int) e.getWidth(), (int) e.getHeight()); if (maxX + minLength <= xMaxSize) { bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, e.getWidth() * 10, e.getHeight() * 10, 0, 0, 1, new Date())); // maxX = Math.max(maxX, e.getXCoordinate()); } else { break; } } else { bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION, e.getWidth() * 10, e.getHeight(), 0, 0, 1, new Date())); } } Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据,结束出片任务"); log.info("获取出片任务数据{}条,执行保存", bigStorageCageOutTaskList.size()); bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList); List glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList()); log.info("将出片玻璃{}玻璃状态改为已出片", glassIds); bigStorageCageDetailsService.update(new LambdaUpdateWrapper() .set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING) .in(BigStorageCageDetails::getGlassId, glassIds)); int returnData = 0; int count = 1; while (returnData == 0) { S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1); returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0); log.info("已向plc第{}次发送出片任务确认,地址为:{},写入的内容为{}", count++, mesToPLCAddress, returnData); } return Boolean.TRUE; } /** * 出片一次生成一炉玻璃 * * @param list * @param isTempering * @param mesToPLCAddress * @param * @return */ public Boolean computeOutMoreGlassInfo(List list, Boolean isTempering, String mesToPLCAddress) { //任务数据 获取车子存放玻璃最大数量 玻璃间隔 List bigStorageCageOutTaskList = new ArrayList<>(); //打车剩余尺寸 Integer remainWidth = carWidth; int trainNumber = 1; int serialNumber = 1; int maxX = 0; for (T e : list) { int maxLength = Math.max((int) e.getWidth(), (int) e.getHeight()); if (serialNumber > outCarMaxSize || maxLength > remainWidth) { remainWidth = carWidth; trainNumber = trainNumber + 1; serialNumber = 1; maxX = 0; } remainWidth = remainWidth - maxLength - glassGap; if (isTempering) { int minLength = Math.min((int) e.getWidth(), (int) e.getHeight()); if (maxX + minLength <= xMaxSize) { bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, e.getWidth() * 10, e.getHeight() * 10, trainNumber, serialNumber++, 1, new Date())); // maxX = Math.max(maxX, e.getXCoordinate()); } else { remainWidth = carWidth - maxLength - glassGap; trainNumber = trainNumber + 1; serialNumber = 1; // maxX = e.getXCoordinate(); bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1, new Date())); } } else { bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION, e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1, new Date())); } } Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据,结束出片任务"); log.info("获取出片任务数据{}条,执行保存", bigStorageCageOutTaskList.size()); for (BigStorageCageOutTask bigStorageCageOutTask : bigStorageCageOutTaskList ) { bigStorageCageOutTaskService.save(bigStorageCageOutTask); } // bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList); List glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList()); log.info("将出片玻璃{}玻璃状态改为已出片", glassIds); bigStorageCageDetailsService.update(new LambdaUpdateWrapper() .set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING) .in(BigStorageCageDetails::getGlassId, glassIds) .ne(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT)); return Boolean.TRUE; } private BigStorageDTO queryTargetSlotByTempering(GlassInfo glassInfo) { MPJLambdaWrapper wrapper = new MPJLambdaWrapper<>(BigStorageCage.class) .selectAll(BigStorageCage.class) .leftJoin(BigStorageCageDetails.class, BigStorageCageDetails::getSlot, BigStorageCage::getSlot) .eq(BigStorageCage::getEnableState, Const.SLOT_ON) .in(BigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL_ZERO) .eq(BigStorageCageDetails::getEngineerId, glassInfo.getEngineerId()) .eq(BigStorageCageDetails::getTemperingLayoutId, glassInfo.getTemperingLayoutId()) .gt(BigStorageCage::getRemainWidth, Math.max(glassInfo.getWidth(), glassInfo.getHeight())) .last("limit 1"); if (glassInfo.getTemperingLayoutId() == 0) { wrapper.eq(BigStorageCageDetails::getFlowCardId, glassInfo.getFlowCardId()) .eq(BigStorageCageDetails::getLayer, glassInfo.getLayer()); // wrapper.eq(BigStorageCageDetails::getWidth, glassInfo.getWidth()).eq(BigStorageCageDetails::getHeight, glassInfo.getHeight()); } else { wrapper.eq(BigStorageCageDetails::getTemperingFeedSequence, glassInfo.getTemperingFeedSequence() + 1); } BigStorageCage bigStorageCage = bigStorageCageService.selectJoinOne(BigStorageCage.class, wrapper); return null; } // @Scheduled(fixedDelay = 300) public void querySizeByEngineerTask() { log.info("查询结果:{}", querySizeByEngineer("P24072402", 1, 10, 8)); log.info("查询结果:{}", querySizeByEngineer("P24072402", 1, 5, 8)); } public BigStorageDTO querySizeByEngineer(String engineerId, int temperingLayoutId, int temperingFeedSequence, double thickness) { BigStorageDTO bigStorageDTO = null; BigStorageCage bigStorageCage = null; //获取笼内当前版图每个格子已有玻璃的最小版序 获取笼内当前版图的所有玻璃信息 List cageDetailsList = bigStorageCageDetailsService.list(new QueryWrapper() .select("slot", "min(tempering_feed_sequence) as tempering_feed_sequence") .eq("engineer_id", engineerId).eq("tempering_layout_id", temperingLayoutId) .in("state", Const.GLASS_STATE_IN_ALL_ZERO).groupBy("slot").orderByAsc("min(tempering_feed_sequence)")); if (CollectionUtils.isNotEmpty(cageDetailsList)) { Integer minLength = cageDetailsList.stream().filter(e -> e.getTemperingFeedSequence() > temperingFeedSequence) .mapToInt(BigStorageCageDetails::getTemperingFeedSequence).min().orElse(1000); List infoList = glassInfoService.list(new LambdaQueryWrapper() .notInSql(GlassInfo::getGlassId, "select glass_id from damage where tempering_layout_id = " + temperingLayoutId + " and engineer_id = '" + engineerId + "'") .eq(GlassInfo::getTemperingLayoutId, temperingLayoutId).eq(GlassInfo::getEngineerId, engineerId).orderByAsc(GlassInfo::getTemperingFeedSequence)); int remainWidth = carWidth; int trainNumber = 1; int serialNumber = 0; int min = 0; int temp = infoList.get(0).getTemperingFeedSequence(); int slot = 0; int resultTrainNumber = 0; for (GlassInfo e : infoList) { int maxLength = Math.max((int) e.getWidth(), (int) e.getHeight()); if (serialNumber >= outCarMaxSize || maxLength > remainWidth || e.getTemperingFeedSequence() >= minLength) { if (resultTrainNumber != 0) { min = temp; break; } temp = e.getTemperingFeedSequence(); remainWidth = carWidth; trainNumber = trainNumber + 1; serialNumber = 0; } if (temperingFeedSequence == e.getTemperingFeedSequence()) { resultTrainNumber = trainNumber; } remainWidth = remainWidth - maxLength - glassGap > 0 ? remainWidth - maxLength - glassGap : 0; serialNumber += 1; log.info("{},{},{}", trainNumber, remainWidth, serialNumber); if (e.getTemperingFeedSequence().equals(infoList.get(infoList.size() - 1).getTemperingFeedSequence())) { min = temp; } } for (BigStorageCageDetails item : cageDetailsList) { if (min <= item.getTemperingFeedSequence() && item.getTemperingFeedSequence() < minLength) { slot = item.getSlot(); bigStorageCage = bigStorageCageService.getOne(new LambdaQueryWrapper() .eq(BigStorageCage::getSlot, slot).eq(BigStorageCage::getEnableState, Const.SLOT_ON)); break; } } } if (bigStorageCage != null) { bigStorageDTO = new BigStorageDTO(); bigStorageDTO.setWidth(bigStorageCage.getRemainWidth()); bigStorageDTO.setSlot(bigStorageCage.getSlot()); bigStorageDTO.setDeviceId(bigStorageCage.getDeviceId()); return bigStorageDTO; } bigStorageCage = bigStorageCageService.getOne(new LambdaQueryWrapper() .eq(BigStorageCage::getEnableState, Const.SLOT_ON) .eq(BigStorageCage::getRemainWidth, slotWidth).orderByAsc(BigStorageCage::getSlot) .inSql(BigStorageCage::getDeviceId, "select distinct device_id from big_storage_cage_details where engineer_id = '" + engineerId + "' and tempering_layout_id = " + temperingLayoutId) .last("limit 1")); if (null != bigStorageCage) { log.info("根据版图id找到笼子内的目标格子:{}", bigStorageCage.getSlot()); bigStorageDTO = new BigStorageDTO(); bigStorageDTO.setWidth(bigStorageCage.getRemainWidth()); bigStorageDTO.setSlot(bigStorageCage.getSlot()); bigStorageDTO.setDeviceId(bigStorageCage.getDeviceId()); return bigStorageDTO; } //获取玻璃的厚度:重新选笼子需要按照笼子可放玻璃厚度进行选择 因为子查询排序对主sql无影响,所以先执行子查询获取顺序,然后一次去查询 List deviceUsedList = bigStorageCageService.queryFreeDeviceByUsed(thickness); for (Integer item : deviceUsedList) { bigStorageCage = bigStorageCageService.getOne(new LambdaQueryWrapper() .eq(BigStorageCage::getRemainWidth, slotWidth).orderByAsc(BigStorageCage::getSlot) .eq(BigStorageCage::getEnableState, Const.SLOT_ON) .eq(BigStorageCage::getDeviceId, item) .last("limit 1")); if (null != bigStorageCage) { log.info("按照存笼玻璃格子数占用最少方式获取信息格子为:{}", bigStorageCage.getSlot()); bigStorageDTO = new BigStorageDTO(); bigStorageDTO.setWidth(bigStorageCage.getRemainWidth()); bigStorageDTO.setSlot(bigStorageCage.getSlot()); bigStorageDTO.setDeviceId(bigStorageCage.getDeviceId()); return bigStorageDTO; } } Assert.isTrue(null != bigStorageCage, "没有空余的笼子存放玻璃"); return bigStorageDTO; } }