package com.mes.job; import cn.hutool.core.lang.Assert; import cn.smallbun.screw.core.util.CollectionUtils; import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; import com.mes.common.S7object; import com.mes.common.config.Const; import com.mes.device.PlcParameterObject; import com.mes.downglassinfo.entity.DownGlassInfo; import com.mes.downglassinfo.entity.DownGlassTask; import com.mes.downglassinfo.service.DownGlassInfoService; import com.mes.downglassinfo.service.DownGlassTaskService; import com.mes.downstorage.entity.DownStorageCage; import com.mes.downstorage.service.DownStorageCageDetailsService; import com.mes.downstorage.service.DownStorageCageService; import com.mes.downworkstation.entity.DownWorkstation; import com.mes.downworkstation.entity.dto.DownGlassInfoDTO; import com.mes.downworkstation.service.DownWorkstationService; import com.mes.downworkstation.service.DownWorkstationTaskService; import com.mes.glassinfo.entity.GlassInfo; import com.mes.glassinfo.service.GlassInfoService; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.BeanUtils; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.scheduling.annotation.Scheduled; import org.springframework.stereotype.Component; import java.util.Date; import java.util.List; /** * @Author : zhoush * @Date: 2024/5/8 8:17 * @Description: */ @Component @Slf4j public class DownLoadCacheGlassTask { @Autowired DownGlassTaskService downGlassTaskService; @Autowired GlassInfoService glassInfoService; @Autowired DownStorageCageDetailsService downStorageCageDetailsService; @Autowired DownStorageCageService downStorageCageService; @Autowired DownWorkstationService downWorkstationService; @Autowired DownGlassInfoService downGlassInfoService; @Autowired private DownWorkstationTaskService downWorkstationTaskService; @Scheduled(fixedDelay = 1000) public void plcHomeEdgTask() { PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; String taskRequestTypeValue = plcParameterObject.getPlcParameter("RequestWord").getValue(); String glassIdeValue = plcParameterObject.getPlcParameter("G04ID").getValue(); String confirmationWrodValue = plcParameterObject.getPlcParameter("MES_confirmation_word").getValue(); //A08 A09表示线路相同 可做等价 无数据转int异常 String out08Glassstate = plcParameterObject.getPlcParameter("A08_glass_status").getValue(); String out10Glassstate = plcParameterObject.getPlcParameter("A10_glass_status").getValue(); String confirmationWrodAddress = plcParameterObject.getPlcParameter("MES_confirmation_word").getAddress(); String currentSlot = plcParameterObject.getPlcParameter("Current_slot").getValue(); log.info("1、获取到的请求字为:{},获取到的扫描ID为:{},获取到的确认字为:{},获取到的出片状态分别为:A09:{}、A10:{},当前格子号为:{}", taskRequestTypeValue, glassIdeValue, confirmationWrodValue, out08Glassstate, out10Glassstate, currentSlot); if ("0".equals(taskRequestTypeValue)) { if ("0".equals(confirmationWrodValue)) { log.info("2、获取到的请求字为0,且确认字为0,不执行任务"); return; } log.info("2、获取到的请求字为0,将确认字改为0"); S7object.getinstance().plccontrol.writeWord(confirmationWrodAddress, (short) 0); return; } if (!"0".equals(confirmationWrodValue)) { log.info("2、获取到的请求字不为0,将确认字不为0,直接结束"); return; } if ("1".equals(taskRequestTypeValue)) { log.info("2、进片请求,且确认字为0,执行进片任务"); inTo(glassIdeValue, confirmationWrodAddress, currentSlot); } else if ("2".equals(taskRequestTypeValue)) { //09空闲 :1 10空闲 :2 都空闲:3 其他0 log.info("2、出片请求,且确认字为0,执行进片任务"); // outTo(Integer.parseInt(out08Glassstate), // Integer.parseInt(out10Glassstate), confirmationWrodAddress, "", 0); } else if ("3".equals(taskRequestTypeValue)) { log.info("2、进片和出片都空闲,执行出片任务"); //加笼子里面是否有玻璃,有先出,无玻璃先进 // boolean outFlase = outTo(Integer.parseInt(out08Glassstate), // Integer.parseInt(out10Glassstate), confirmationWrodAddress, glassIdeValue, Integer.parseInt(currentSlot)); // log.info("出片任务是否完成:{},失败且玻璃id:{}不为空则执行进片任务", outFlase, glassIdeValue); // if (!outFlase && StringUtils.isNotBlank(glassIdeValue)) { // inTo(glassIdeValue, confirmationWrodAddress, currentSlot); // } } } private void inTo(String glassId, String confirmationWrodAddress, String currentSlot) { log.info("1、按照玻璃id:{}获取玻璃小片信息,当前格子为:{}", glassId, currentSlot); //添加进片任务 查找空格 DownStorageCage nearestEmpty = downStorageCageService.selectCacheEmpty(Integer.parseInt(currentSlot), Boolean.FALSE); Assert.isTrue(null != nearestEmpty, "格子已满"); log.info("2、查询卧式理片笼里面的空格:{}", nearestEmpty); GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper().eq(GlassInfo::getGlassId, glassId)); Assert.isFalse(null == glassInfo, "玻璃信息不存在"); //获取该玻璃的流程卡是否已绑定架子 DownWorkstation one = downWorkstationService.getOne(new LambdaQueryWrapper() .eq(DownWorkstation::getLayer, glassInfo.getLayer()) .eq(DownWorkstation::getFlowCardId, glassInfo.getFlowCardId())); Boolean checkFlag = Boolean.TRUE; GlassInfo tempGlassInfo = null; if (null != one) { log.info("该流程卡已绑定架子"); checkFlag = multilayerCheck(glassInfo); } else { log.info("该玻璃的流程卡未绑定架子,获取是否有空架子"); List list = downWorkstationService.list(new LambdaQueryWrapper().isNull(DownWorkstation::getFlowCardId)); if (CollectionUtils.isNotEmpty(list)) { log.info("有空架子,将流程卡与架子好绑定,执行进片任务 结束"); checkFlag = Boolean.TRUE; } else { log.info("无空架子,获取已绑定架子的流程卡信息,查看玻璃信息是否可被对调"); List downGlassInfoDTOList = downGlassInfoService.queryWorkStationNotIn(); log.info("获取架子上已绑定流程卡落架的数量及未落架的玻璃数据:{}", downGlassInfoDTOList); Assert.isTrue(CollectionUtils.isNotEmpty(downGlassInfoDTOList), "已绑定流程卡均无未落架玻璃,请及时处理架子上的玻璃,清除流程卡"); endLoop: for (DownGlassInfoDTO e : downGlassInfoDTOList) { List glassInfoList = e.getGlassInfoList(); for (GlassInfo item : glassInfoList) { if (item.getWidth().equals(glassInfo.getWidth()) && item.getHeight().equals(glassInfo.getHeight()) && item.getThickness().equals(glassInfo.getThickness()) && item.getFilmsid().equals(glassInfo.getFilmsid())) { //todo:玻璃是否为多层 checkFlag = multilayerCheck(item); if (checkFlag) { //玻璃替换 仅替换流程卡id及层数 String tempFlowCardId = item.getFlowCardId(); Integer tempLayer = item.getLayer(); String flowCardId = glassInfo.getFlowCardId(); Integer layer = glassInfo.getLayer(); log.info("替换流程卡信息,当前玻璃信息:{}的流程卡号{}及层数{},替换后玻璃信息:{}的流程卡号{}及层数{}", tempGlassInfo, glassInfo, flowCardId, layer, tempFlowCardId, tempLayer); glassInfo.setFlowCardId(tempFlowCardId); glassInfo.setLayer(tempLayer); glassInfoService.updateById(glassInfo); item.setFlowCardId(flowCardId); item.setLayer(layer); glassInfoService.updateById(item); break endLoop; } } } } } if (checkFlag) { //生成进片任务 执行进片操作 initDownGlassTask(glassInfo, nearestEmpty.getSlot() + "", null, Const.GLASS_CACHE_TYPE_IN); } } // log.info("3、将玻璃信息插入卧式理片笼,当前玻璃信息:{}", glassInfo); // EdgStorageCageDetails details = new EdgStorageCageDetails(); // BeanUtils.copyProperties(glassInfo, details); // details.setState(Const.GLASS_STATE_IN); // details.setSlot(nearestEmpty.getSlot()); // details.setDeviceId(nearestEmpty.getDeviceId()); // edgStorageCageDetailsService.save(details); // log.info("4、玻璃信息已存入理片笼详情表,玻璃信息为{}", details); // //添加进片任务 // boolean taskCache = saveTaskCache(details.getGlassId(), 0, nearestEmpty.getSlot(), Const.GLASS_CACHE_TYPE_IN); // log.info("5、生成进片任务信息存入任务表是否完成:{}", taskCache); // // S7object.getinstance().plccontrol.writeWord(confirmationWrodAddress, (short) 1); // log.info("6、发送确认字完成"); } private Boolean multilayerCheck(GlassInfo glassInfo) { //查询该流程卡是否为多层 if (glassInfo.getTotalLayer() > 1) { log.info("按照流程卡获取当前流程卡各层已落架数量"); DownGlassInfoDTO downGlassInfoDTO = downGlassInfoService.queryDownGlassMaxLayer(glassInfo.getFlowCardId()); if (null == downGlassInfoDTO) { log.info("架子已经占满,多层玻璃无法找到对应的格子,需执行替换玻璃的操作"); return Boolean.FALSE; } if (downGlassInfoDTO.getLayer().equals(glassInfo.getLayer())) { log.info("当前玻璃的流程在架子上落架最多 直接进片"); return Boolean.TRUE; } Integer sequence = downGlassInfoService.queryMaxSequence(glassInfo.getFlowCardId(), glassInfo.getLayer()); log.info("获取当前玻璃需要放的次序:笼内同流程 同层数的通达次序+1:{}", sequence); DownGlassInfo downGlassInfo = downGlassInfoService.getOne(new LambdaQueryWrapper() .eq(DownGlassInfo::getFlowCardId, downGlassInfoDTO.getFlowCardId()) .eq(DownGlassInfo::getLayer, downGlassInfoDTO.getLayer()).eq(DownGlassInfo::getSequence, sequence)); log.info("拿当前版序获取玻璃信息{},按照次序判断当前玻璃是否尺寸对应的上(与数量最多的次序比较)。", downGlassInfo); if (null != downGlassInfoDTO && downGlassInfo.getWidth().equals(glassInfo.getWidth()) && downGlassInfo.getHeight().equals(glassInfo.getHeight())) { log.info("相同次序玻璃对应上,可执行进片任务"); return Boolean.TRUE; } else { log.info("同次序玻璃对应不上,需执行替换玻璃的操作"); return Boolean.FALSE; } } else { log.info("非多层玻璃,直接进片"); return Boolean.TRUE; } } private Boolean initDownGlassTask(GlassInfo glassInfo, String startCell, String endCell, Integer taskType) { DownGlassTask downGlassTask = new DownGlassTask(); BeanUtils.copyProperties(glassInfo, downGlassTask); downGlassTask.setStartCell(startCell); downGlassTask.setEndCell(endCell); downGlassTask.setTaskType(taskType + ""); downGlassTask.setTaskStauts(0); downGlassTask.setCreateTime(new Date()); return downGlassTaskService.save(downGlassTask); } }