package com.mes.job; import com.github.xingshuangs.iot.common.buff.ByteReadBuff; import com.github.xingshuangs.iot.common.buff.EByteBuffFormat; import com.github.xingshuangs.iot.protocol.modbus.service.ModbusTcp; import com.github.xingshuangs.iot.utils.ByteUtil; import com.kangaroohy.milo.model.ReadWriteEntity; import com.kangaroohy.milo.service.MiloService; import com.mes.hollow.entity.vo.HollowGlassFormulaVO; import com.mes.hollow.service.HollowFormulaDetailsService; import lombok.extern.slf4j.Slf4j; import org.apache.commons.lang.StringUtils; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.beans.factory.annotation.Qualifier; import org.springframework.scheduling.annotation.Scheduled; import org.springframework.stereotype.Component; import javax.annotation.Resource; import java.nio.charset.Charset; import java.util.ArrayList; import java.util.List; /** * @author SNG-015 */ @Component @Slf4j public class OpcHollowRemoveTask { @Resource private HollowFormulaDetailsService hollowFormulaDetailsService; @Resource private OpcPlcStorageCageHollowTask opcPlcStorageCageHollowTask; @Autowired(required = false) MiloService miloService; @Autowired @Qualifier("CMJ1ModbusTcp") ModbusTcp CMJ1ModbusTcp; @Autowired @Qualifier("CMJ2ModbusTcp") ModbusTcp CMJ2ModbusTcp; private Integer offset = 40001; /** * 除膜机联机状态 * * @throws Exception */ @Scheduled(fixedDelay = 3000) public void filmRemoveStateOne() throws Exception { ModbusTcp modbusTcp = CMJ1ModbusTcp; try { modbusTcp.readUInt16(42001 - offset); log.info("除膜机1联机状态正常"); } catch (Exception e) { log.error("除膜机1联机状态异常", e); } } @Scheduled(fixedDelay = 3000) public void filmRemoveStateTwo() throws Exception { ModbusTcp modbusTcp = CMJ2ModbusTcp; try { modbusTcp.readUInt16(42001 - offset); log.info("除膜机2联机状态正常"); } catch (Exception e) { log.error("除膜机2联机状态异常", e); } } /** * 收到除膜机请求及玻璃id * * @throws Exception */ @Scheduled(fixedDelay = 1000) public void hollowRemoveTaskOne() throws Exception { hollowRemoveChildTask("CMJ1.CMJ1."); } @Scheduled(fixedDelay = 1000) public void hollowRemoveTaskTwo() throws Exception { hollowRemoveChildTask("CMJ2.CMJ2."); } public String readString(ModbusTcp modbusTcp, int address) { // byte[] bytes = new byte[20]; for (int i = 0; i < 10; i++) { int res = modbusTcp.readUInt16(address + i); bytes[i * 2 + 1] = (byte) ((res >> 8) & 0xFF); bytes[i * 2] = (byte) (res & 0xFF); } int endIndex = 0; while (endIndex < bytes.length) { if (bytes[endIndex] == 0) { break; } endIndex++; } // 截取有效部分 return new String(bytes, 0, endIndex); } private void hollowRemoveChildTask(String cell) throws Exception { ModbusTcp modbusTcp = null; if ("CMJ1.CMJ1.".equals(cell)) { modbusTcp = CMJ1ModbusTcp; } else { modbusTcp = CMJ2ModbusTcp; } if (!modbusTcp.checkConnected()) { log.info("除膜机{}未连接", cell); return; } String glassIdEntitys = readString(modbusTcp, 42003 - offset); log.info("除膜{}获取当前的玻璃id:{}", cell, glassIdEntitys); Integer requestEntity = modbusTcp.readUInt16(42001 - offset); if (0 == requestEntity) { log.info("当前除膜机为单机状态"); return; } int request = requestEntity; int flagRequest = request & 3; if (flagRequest != 3) { log.info("当前未收到请求玻璃id数据,结束任务"); return; } String glassIdEntity = readString(modbusTcp, 42003 - offset); log.info("除膜{}获取当前的信号为:{},玻璃id:{}", cell, flagRequest, glassIdEntity); if (null == glassIdEntity || StringUtils.isBlank(glassIdEntity)) { log.info("当前未收到玻璃id数据,结束任务"); return; } log.info("当前需要除膜的玻璃id为:{}", glassIdEntity); //按照玻璃id获取对应的任务id HollowGlassFormulaVO detailsVO = hollowFormulaDetailsService.queryFormulaDetailsByGlassId(glassIdEntity, null, null); if (null == detailsVO) { log.info("玻璃id不存在,请检查数据"); return; } //按照任务id获取对应的配方信息 int Id = 0; log.info("除膜{}获取玻璃{},是否除膜:{}", cell, requestEntity, detailsVO.getFilmRemove()); if (detailsVO.getFilmRemove() == 0) { // 10111011 int sendId = request & 63; Id = sendId + 4; modbusTcp.writeUInt16(42001 - offset, sendId); } else { // 先将对应的位置为0,获得请求的玻璃数据, 然后将对应位值 110111011 int sendId = request & 63; Id = sendId + 4 + 64; modbusTcp.writeUInt32(42019 - offset, detailsVO.getTopRemove()); modbusTcp.writeUInt32(42021 - offset, detailsVO.getTopRemove()); modbusTcp.writeUInt32(42023 - offset, detailsVO.getTopRemove()); modbusTcp.writeUInt32(42025 - offset, detailsVO.getTopRemove()); } modbusTcp.writeUInt32(42013 - offset, (int) (detailsVO.getThickness() * 10)); modbusTcp.writeUInt32(42015 - offset, (int) (Math.max(detailsVO.getWidth(), detailsVO.getHeight())) * 10); modbusTcp.writeUInt32(42017 - offset, (int) (Math.min(detailsVO.getWidth(), detailsVO.getHeight())) * 10); modbusTcp.writeUInt16(42001 - offset, Id); return; } /** * 收到除膜机ID接收完成开始执行任务 * * @throws Exception */ @Scheduled(fixedDelay = 1000) public void finishHollowRemoveOneTask() throws Exception { finishHollowRemoveChildTask("CMJ1.CMJ1."); } @Scheduled(fixedDelay = 1000) public void finishHollowRemoveTwoTask() throws Exception { finishHollowRemoveChildTask("CMJ2.CMJ2."); } public void finishHollowRemoveChildTask(String cell) throws Exception { // ReadWriteEntity requestEntity = miloService.readFromOpcUa(cell + "mesControl"); ModbusTcp modbusTcp = null; if ("CMJ1.CMJ1.".equals(cell)) { modbusTcp = CMJ1ModbusTcp; } else { modbusTcp = CMJ2ModbusTcp; } if (!modbusTcp.checkConnected()) { log.info("除膜机{}未连接", cell); return; } int requestEntity = modbusTcp.readUInt16(42001 - offset); int request = requestEntity; int flagRequest = request & 9; if (flagRequest != 9) { log.info("当前未收到除膜机ID接收完成信号,结束任务"); return; } //向电气发送清楚信号 int sendId = request & 251; log.info("{}收到除膜机ID接收完成信号,将写入数据完成置0,发送数据为:{}", cell, sendId); modbusTcp.writeUInt16(42001 - offset, sendId); } }