package com.mes.job; import cn.hutool.core.lang.Assert; import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper; import com.baomidou.mybatisplus.core.toolkit.CollectionUtils; import com.github.yulichang.toolkit.JoinWrappers; import com.github.yulichang.wrapper.MPJLambdaWrapper; import com.mes.base.entity.BigStorageCageBaseInfo; import com.mes.bigstorage.entity.BigStorageCage; import com.mes.bigstorage.entity.BigStorageCageDetails; import com.mes.bigstorage.entity.BigStorageDTO; import com.mes.bigstorage.entity.dto.SlotSequenceDTO; import com.mes.bigstorage.entity.dto.TemperingLayoutDTO; import com.mes.bigstorage.service.BigStorageCageDetailsService; import com.mes.bigstorage.service.BigStorageCageService; import com.mes.bigstoragetask.entity.BigStorageCageFeedTask; import com.mes.bigstoragetask.entity.BigStorageCageOutTask; import com.mes.bigstoragetask.service.BigStorageCageFeedTaskService; import com.mes.bigstoragetask.service.BigStorageCageOutTaskService; import com.mes.common.S7object; import com.mes.common.config.Const; import com.mes.device.PlcParameterObject; import com.mes.edgglasstask.entity.EdgGlassTaskInfo; import com.mes.edgglasstask.service.EdgGlassTaskInfoService; import com.mes.glassinfo.entity.GlassInfo; import com.mes.glassinfo.service.GlassInfoService; import com.mes.temperingglass.entity.TemperingGlassInfo; import com.mes.temperingglass.service.TemperingGlassInfoService; import lombok.extern.slf4j.Slf4j; import org.apache.commons.lang.StringUtils; import org.springframework.beans.BeanUtils; import org.springframework.beans.factory.annotation.Value; import org.springframework.scheduling.annotation.Scheduled; import org.springframework.stereotype.Component; import javax.annotation.Resource; import java.util.*; import java.util.stream.Collectors; /** * @author SNG-015 */ @Component @Slf4j public class PlcStorageCageTask { @Resource private BigStorageCageService bigStorageCageService; @Resource private BigStorageCageDetailsService bigStorageCageDetailsService; @Resource private GlassInfoService glassInfoService; @Resource private BigStorageCageFeedTaskService bigStorageCageFeedTaskService; @Resource private BigStorageCageOutTaskService bigStorageCageOutTaskService; @Resource private EdgGlassTaskInfoService edgGlassTaskInfoService; @Resource private TemperingGlassInfoService temperingGlassInfoService; private static final String REQUEST_WORD = "1"; @Value("${mes.sequence.order}") private boolean sequenceOrder; @Value("${mes.carWidth}") private Integer carWidth; @Value("${mes.slotWidth}") private Integer slotWidth; @Value("${mes.carMaxSize}") private Integer carMaxSize; @Value("${mes.galssGap}") private Integer galssGap; @Scheduled(fixedDelay = 5000) public void plcToHomeEdgScan() { PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; String d01Request = plcParameterObject.getPlcParameter("D01Request").getValue(); String d01Id = plcParameterObject.getPlcParameter("D01ID1").getValue(); String d02SitState = plcParameterObject.getPlcParameter("D02SitState").getValue(); String d04Request = plcParameterObject.getPlcParameter("D04Request").getValue(); String d04Id = plcParameterObject.getPlcParameter("D04ID1").getValue(); String d05SitState = plcParameterObject.getPlcParameter("D05SitState").getValue(); log.info("1、获取到的请求字d01为:{},获取到的扫描ID为:{};获取到的请求字d04为:{},获取到的扫描ID为:{};", d01Request, d01Id, d04Request, d04Id); if (!REQUEST_WORD.equals(d01Request) && !REQUEST_WORD.equals(d04Request)) { log.info("两条线未收到进片任务,结束本次扫描进卧转立任务"); return; } if (REQUEST_WORD.equals(d02SitState) && REQUEST_WORD.equals(d05SitState)) { log.info("两条线卧转立均在执行任务,结束本次扫描进卧转立任务"); return; } Boolean flag01 = Boolean.FALSE; Boolean flag04 = Boolean.FALSE; //按照线路及玻璃id获取相邻两块玻璃 卧转立上的玻璃 if (REQUEST_WORD.equals(d01Request) && !REQUEST_WORD.equals(d02SitState)) { flag01 = judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION); } if (REQUEST_WORD.equals(d04Request) && !REQUEST_WORD.equals(d05SitState)) { flag04 = judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION); } if (flag01 && flag04) { //比较最早一片任务的版图id及版序 求出卧转立的线路 Integer startLine = getStartLine(); //计算目标格子,发送启动任务 computeTargetByLine(startLine); } else if (flag01 || flag04) { Integer startLine = flag01.equals(Boolean.TRUE) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; //计算目标格子,发送启动任务 computeTargetByLine(startLine); } else { log.info("两条线未收到进片任务,结束本次扫描进卧转立任务"); } } @Scheduled(fixedDelay = 5000) public void plcToHomeEdgFreeCarTask() { PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; String e01Status = plcParameterObject.getPlcParameter("E01Status").getValue(); if (REQUEST_WORD.equals(e01Status)) { log.info("进片大车非空闲"); return; } String d01Request = plcParameterObject.getPlcParameter("D01Request").getValue(); String d01Id = plcParameterObject.getPlcParameter("D01ID1").getValue(); String d04Request = plcParameterObject.getPlcParameter("D04Request").getValue(); String d04Id = plcParameterObject.getPlcParameter("D04ID1").getValue(); log.info("1、获取到的请求字d01为:{},获取到的扫描ID为:{};获取到的请求字d04为:{},获取到的扫描ID为:{};", d01Request, d01Id, d04Request, d04Id); //两条线都有进卧转立任务,直接结束 if (Const.BIG_STORAGE_REQUEST_IN.equals(d01Request) && Const.BIG_STORAGE_REQUEST_IN.equals(d04Request)) { log.info("两条线都存在进片任务,结束任务"); return; } //获取两条线卧转立是否有玻璃,且任务状态都为2 List lineList = bigStorageCageFeedTaskService.querySitToUpGlass(); if (CollectionUtils.isEmpty(lineList)) { log.info("两条线卧转立为空或者有进片任务未完成,结束任务"); return; } Integer lineFirst = lineList.get(0); String lineGlassId = lineFirst.equals(Const.A09_OUT_TARGET_POSITION) ? d01Id : d04Id; if (lineList.size() == 1) { //计算任务表进片格子 发送进片任务 if (StringUtils.isEmpty(lineGlassId)) { computeTargetByLine(lineFirst); } return; } if (StringUtils.isBlank(d01Id) && StringUtils.isBlank(d04Id)) { //比较最早一片任务的版图id及版序 求出卧转立的线路 Integer line = getStartLine(); //计算任务表进片格子 发送进片任务 computeTargetByLine(line); return; } int outLine = StringUtils.isBlank(d01Id) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; //计算任务表进片格子 发送进片任务 computeTargetByLine(outLine); } @Scheduled(fixedDelay = 5000) public void plcToHomeEdgOutTask() { List outingList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_NEW)); Assert.isTrue(CollectionUtils.isEmpty(outingList), "有正在执行出片的任务,结束当前出片线程"); //是否有正在钢化的玻璃 List temperingGlassInfoList = temperingGlassInfoService.selectJoinList(TemperingGlassInfo.class, new MPJLambdaWrapper() .selectAll(TemperingGlassInfo.class) .leftJoin(BigStorageCageOutTask.class, BigStorageCageOutTask::getGlassId, TemperingGlassInfo::getGlassId) .eq(TemperingGlassInfo::getState, Const.TEMPERING_NEW) .isNull(BigStorageCageOutTask::getGlassId) .orderBy(Boolean.TRUE, sequenceOrder, TemperingGlassInfo::getTemperingFeedSequence)); if (CollectionUtils.isNotEmpty(temperingGlassInfoList)) { log.info("有正在出片的钢化任务"); computeOutGlassInfo(temperingGlassInfoList); return; } //是否有人工下片任务 有直接出 List artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper() .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth)); if (CollectionUtils.isNotEmpty(artificialList)) { computeOutGlassInfo(temperingGlassInfoList); return; } //钢化优先:获取理片笼 玻璃小片 破损表 数量 判断笼内版图是否到齐 TemperingLayoutDTO temperingLayoutDTO = bigStorageCageDetailsService.temperingIsAll(); if (null != temperingLayoutDTO) { //玻璃到齐 //到齐,将玻璃小片数据存入钢化小片表,逻辑生成出片任务 结束 List temperingGlassInfos = glassInfoService.selectJoinList(TemperingGlassInfo.class, JoinWrappers.lambda(GlassInfo.class) .selectAll(GlassInfo.class) .select("-1 as state") .selectAs(BigStorageCageDetails::getSlot, TemperingGlassInfo::getSlot) .innerJoin(BigStorageCageDetails.class, BigStorageCageDetails::getGlassId, GlassInfo::getGlassId) .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN) .eq(GlassInfo::getTemperingLayoutId, temperingLayoutDTO.getTemperingLayoutId()) .eq(GlassInfo::getEngineerId, temperingLayoutDTO.getEngineerId())); temperingGlassInfoService.saveBatch(temperingGlassInfos); computeOutGlassInfo(temperingGlassInfoList); return; } //未到齐 执行内部调度任务 TemperingLayoutDTO temperingOccupySlot = bigStorageCageDetailsService.queryTemperingOccupySlot(); if (null != temperingOccupySlot) { List slotSequenceList = bigStorageCageDetailsService.queryGlassMaxAndMin(temperingOccupySlot.getEngineerId(), temperingOccupySlot.getTemperingLayoutId()); for (int i = 0; i < slotSequenceList.size() - 1; i++) { SlotSequenceDTO first = slotSequenceList.get(i); SlotSequenceDTO second = slotSequenceList.get(i + 1); int slotWidth = carWidth - first.getRemainWidth() - galssGap; if (first.getMinSequence() == second.getMaxSequence() + 1 && second.getRemainWidth() > slotWidth) { List list = bigStorageCageDetailsService.list(new LambdaQueryWrapper() .eq(BigStorageCageDetails::getSlot, first.getSlot()).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN)); List outTasks = list.stream().map(e -> new BigStorageCageOutTask(e.getGlassId(), first.getSlot(), second.getSlot(), slotWidth, 0, 0, 1)).collect(Collectors.toList()); bigStorageCageOutTaskService.saveBatch(outTasks); return; } } } } /** * 按照玻璃id判断玻璃状态及卧转立是否可直接启动 */ public Boolean judgeGlassTypeStatus(String glassId, Integer line) { //1、获取任务表中相邻玻璃 List edgGlassTaskInfoList = edgGlassTaskInfoService.list(new LambdaQueryWrapper() .eq(EdgGlassTaskInfo::getLine, line) .apply("time >= (select time from edg_glass_task_info where glass_id = '" + glassId + "')") .orderByAsc(EdgGlassTaskInfo::getTime)); Assert.isFalse(CollectionUtils.isEmpty(edgGlassTaskInfoList), "识别玻璃信息未出现在尺寸表中,获取相邻两块玻璃失败"); //2、获取卧转立剩余宽度 BigStorageDTO sitToUpRemainWidth = bigStorageCageFeedTaskService.querySitToUpRemainWidth(line); Integer remainWidth; Integer glassCount; if (0 == sitToUpRemainWidth.getGlassCount()) { remainWidth = carWidth; glassCount = 0; } else { remainWidth = sitToUpRemainWidth.getWidth(); glassCount = sitToUpRemainWidth.getGlassCount(); } //2、获取卧转立 Integer widthFirst = edgGlassTaskInfoList.get(0).getWidth(); if (edgGlassTaskInfoList.size() == 1) { if (remainWidth >= widthFirst) { if (glassCount <= 5) { addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst); return Boolean.FALSE; } else { addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst); return Boolean.TRUE; } } } else { Integer widthSecond = edgGlassTaskInfoList.get(1).getWidth(); if (remainWidth >= widthFirst) { if (remainWidth - widthFirst - galssGap >= widthSecond) { if (glassCount <= carMaxSize - 1) { addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst); return Boolean.FALSE; } else { addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst); return Boolean.TRUE; } } else { addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst); } } } //记录无法放下玻璃,后续判断启动 return Boolean.TRUE; } /** * 添加任务信息 */ private Boolean addFeedTask(String glassId, Integer line, Integer taskType, Integer width) { BigStorageCageFeedTask bigStorageCageFeedTask = new BigStorageCageFeedTask(); bigStorageCageFeedTask.setGlassId(glassId); bigStorageCageFeedTask.setTaskState(Const.BIG_STORAGE_IN_NEW); bigStorageCageFeedTask.setLine(line); bigStorageCageFeedTask.setTaskType(taskType); bigStorageCageFeedTask.setWidth(width); bigStorageCageFeedTask.setCreateTime(new Date()); return bigStorageCageFeedTaskService.save(bigStorageCageFeedTask); } /** * 获取需要启动的线路:两条线都可启动 获取第一片玻璃版图id最小 版序最大的线路 * * @return 需要启动的线路 */ public Integer getStartLine() { List taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper() .inSql(BigStorageCageFeedTask::getId, "select min(id) from big_storage_cage_feed_task where task_state = 2 group by line")); Assert.isFalse(CollectionUtils.isEmpty(taskList), "卧转立两条线都没有玻璃进片任务"); Map taskMap = taskList.stream().collect(Collectors.toMap(BigStorageCageFeedTask::getGlassId, BigStorageCageFeedTask::getLine)); GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper() .in(GlassInfo::getGlassId, taskMap.keySet()) .orderByAsc(GlassInfo::getTemperingLayoutId) .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence) .last("limit 1")); return taskMap.get(glassInfo.getGlassId()); } /** * 计算任务表进片线路的目标格子,并启动任务 */ public boolean computeTargetByLine(Integer line) { //1、获取任务表中的所有玻璃(指定线路且已经进卧转立完成) List taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper() .eq(BigStorageCageFeedTask::getLine, line) .in(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP_ALL) .orderByAsc(BigStorageCageFeedTask::getId)); //2、去笼子内查找是否可以继续存放的笼子 List glassIds = taskList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList()); List glassInfos = glassInfoService.list(new LambdaQueryWrapper().in(GlassInfo::getGlassId, glassIds)); return computeIsTemperingTargetByLine(glassInfos, taskList, Boolean.TRUE) && computeIsTemperingTargetByLine(glassInfos, taskList, Boolean.FALSE); } /** * 是否钢化玻璃进笼目标位置 * * @param glassInfos 当条线卧转立所有玻璃 * @param taskList 当条线卧转立所有任务 * @param isTempering true 钢化 false 不钢化 */ private boolean computeIsTemperingTargetByLine(List glassInfos, List taskList, Boolean isTempering) { //1、将玻璃信息集合转为glassid为key的map Map glassInfoMap = glassInfos.stream() .collect(Collectors.toMap(GlassInfo::getGlassId, p -> p)); for (BigStorageCageFeedTask e : taskList) { GlassInfo info = glassInfoMap.get(e.getGlassId()); if (info == null) { continue; } BigStorageCageDetails cageDetails = new BigStorageCageDetails(); BeanUtils.copyProperties(info, cageDetails); //2、获取目标格子信息 BigStorageDTO bigStorageDTO = bigStorageCageDetailsService.queryTargetSlotByTempering(info); //3、更新大理片笼表剩余宽度 bigStorageCageService.update(new LambdaUpdateWrapper().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth()) .eq(BigStorageCage::getSlot, bigStorageDTO.getSlot())); //4、更新进片任务表,目标格子及状态(状态改为2 电气扫到自行处理) 遇到问题:无法批量更新,批量更新无法走指定从库 e.setTargetSlot(bigStorageDTO.getSlot()); e.setTaskType(Const.BIG_STORAGE_IN_RUN); bigStorageCageFeedTaskService.updateById(e); //5、将进片信息存入大理片笼详情表 cageDetails.setSlot(bigStorageDTO.getSlot()); cageDetails.setState(Const.GLASS_STATE_IN); bigStorageCageDetailsService.save(cageDetails); } return Boolean.TRUE; } private Boolean computeOutGlassInfo(List list) { //任务数据 获取车子存放玻璃最大数量 玻璃间隔 List bigStorageCageOutTaskList = new ArrayList<>(); //打车剩余尺寸 Integer remainWidth = carWidth; for (T e : list) { if (bigStorageCageOutTaskList.size() > carMaxSize || e.getWidth() > remainWidth) { break; } remainWidth = remainWidth - e.getWidth().intValue() - galssGap; bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.A09_OUT_TARGET_POSITION, e.getWidth().intValue(), 0, 0, 1)); } Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据,结束出片任务"); log.info("获取出片任务数据{}条,执行保存", bigStorageCageOutTaskList.size()); bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList); List glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList()); log.info("将出片玻璃{}玻璃状态改为已出片", glassIds); bigStorageCageDetailsService.update(new LambdaUpdateWrapper() .set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT) .in(BigStorageCageDetails::getGlassId, glassIds)); //更新笼子内格子的剩余尺寸 updateSlotRemain(list, glassIds); return Boolean.TRUE; } /** * 更新笼子内格子的剩余尺寸 * * @param list * @param taskGlassIds * @param */ public void updateSlotRemain(List list, List taskGlassIds) { //获取需要出去(包括待出去的)的所有玻璃格子号 List slotList = list.stream().map(T::getSlot).distinct().collect(Collectors.toList()); //获取待出去的玻璃信息(等下车出去的玻璃) Map slotRemainMap = list.stream().filter(e -> !taskGlassIds.contains(e.getGlassId())) .collect(Collectors.groupingBy(T::getSlot, Collectors.summingDouble(item -> item.getWidth() + galssGap))); if (CollectionUtils.isNotEmpty(slotRemainMap)) { //按照格子号更新剩余尺寸 slotRemainMap.forEach((e, v) -> { bigStorageCageService.update(new LambdaUpdateWrapper().set(BigStorageCage::getRemainWidth, slotWidth - v) .eq(BigStorageCage::getSlot, e)); }); } Set remainSlotList = slotRemainMap.keySet(); slotList.removeAll(remainSlotList); if (CollectionUtils.isNotEmpty(slotList)) { bigStorageCageService.update(new LambdaUpdateWrapper().set(BigStorageCage::getRemainWidth, slotWidth) .in(BigStorageCage::getSlot, slotList)); } } }