package com.mes.job.opccallback; import cn.hutool.core.collection.CollectionUtil; import cn.hutool.core.lang.Assert; import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper; import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper; import com.kangaroohy.milo.runner.subscription.SubscriptionCallback; import com.mes.common.config.Const; import com.mes.edgglasstaskqueueinfo.entity.EdgGlassTaskQueueInfo; import com.mes.edgglasstaskqueueinfo.service.EdgGlassTaskQueueInfoService; import com.mes.edgstoragecage.entity.EdgStorageCage; import com.mes.edgstoragecage.entity.EdgStorageCageDetails; import com.mes.edgstoragecage.service.EdgStorageCageDetailsService; import com.mes.edgstoragecage.service.EdgStorageCageService; import com.mes.glassinfo.entity.GlassInfo; import com.mes.glassinfo.service.GlassInfoService; import com.mes.opctask.entity.EdgStorageDeviceTask; import com.mes.opctask.entity.EdgStorageDeviceTaskHistory; import com.mes.opctask.service.EdgStorageDeviceTaskHistoryService; import com.mes.opctask.service.EdgStorageDeviceTaskService; import lombok.extern.slf4j.Slf4j; import org.apache.commons.lang.StringUtils; import org.springframework.beans.BeanUtils; import org.springframework.beans.factory.annotation.Value; import org.springframework.stereotype.Service; import javax.annotation.Resource; import java.util.Date; import java.util.List; /** * @Author : zhoush * @Date: 2024/10/10 14:13 * @Description: */ @Service @Slf4j public class CacheGlassStartCallback implements SubscriptionCallback { private static final String EDG_STORAGE_DEVICE_ONE_TASK = "edg_storage_device_one_task"; private static final String EDG_STORAGE_DEVICE_TWO_TASK = "edg_storage_device_two_task"; @Resource EdgStorageDeviceTaskService edgStorageDeviceTaskService; @Resource GlassInfoService glassInfoService; @Resource EdgStorageCageDetailsService edgStorageCageDetailsService; @Resource EdgStorageCageService edgStorageCageService; @Resource EdgStorageDeviceTaskHistoryService edgStorageDeviceTaskHistoryService; @Resource EdgGlassTaskQueueInfoService edgGlassTaskQueueInfoService; @Value("${mes.glassGap}") private int glassGap; @Value("${mes.threshold}") private int threshold; @Value("${mes.cellLength}") private int cellLength; @Override public void onSubscribe(String identifier, Object value) { log.info("当前正在执行的任务为{}", value); String tableName = identifier.contains("edg_storage_device_one_task") ? EDG_STORAGE_DEVICE_ONE_TASK : EDG_STORAGE_DEVICE_TWO_TASK; EdgStorageDeviceTask task = edgStorageDeviceTaskService.queryTaskMessage(tableName); try { if (task == null) { log.info("任务表基础数据录入失败,请检查数据是否录入成功"); return; } int request = task.getTaskState(); log.info("开始执行任务,任务请信息为{}", task); if (request == 0) { log.info("未收到任务请求,结束本次任务"); } else if (request == 1) { //进片任务 intoTask(task, tableName); } else if (request == 2) { //出片任务 outTask(task, tableName); } else if (request == 3) { //直通任务 if (!outTask(task, tableName)) { intoTask(task, tableName); } } else if (request == 4) { log.info("将启动子改为0"); task.setTaskRunning(Const.GLASS_CACHE_TYPE_RUNNING); edgStorageDeviceTaskService.updateTaskMessage(tableName, task); } else { finishTask(task, tableName); } } catch (Exception e) { log.info("执行任务过程中发生异常,任务字{},{}", task.getTaskState(), e.getMessage()); log.info("将启动子改为0"); task.setTaskState(Const.GLASS_CACHE_TYPE_EMPTY); edgStorageDeviceTaskService.updateTaskMessage(tableName, task); } } private boolean intoTask(EdgStorageDeviceTask task, String tableName) { //获取玻璃的基本信息 GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper().eq(GlassInfo::getGlassId, task.getGlassIdIn())); if (null == glassInfo) { log.info("进片玻璃信息不存在,玻璃id:{}", task.getGlassIdIn()); return Boolean.FALSE; } //获取当前进片玻璃id和进片格子 相同尺寸可以放下的格子 EdgStorageCage edgStorageCage = edgStorageCageService.getEdgStorageCageBySize(1, glassInfo.getWidth(), glassInfo.getHeight(), task.getCurrentCell()); if (edgStorageCage == null) { log.info("相同尺寸可以放下的格子未找到,格子id:{}", task.getCurrentCell()); // SELECT * from edg_storage_cage where device_id = 1 and remain_width > 1000 order by abs(slot - 10) List storageCageList = edgStorageCageService.list(new LambdaQueryWrapper().eq(EdgStorageCage::getDeviceId, 1) .eq(EdgStorageCage::getEnableState, Const.SLOT_ON) .ge(EdgStorageCage::getRemainWidth, Math.max(glassInfo.getWidth(), glassInfo.getHeight())).last("order by abs(slot - " + task.getCurrentCell() + ")")); // //直通任务 // if (flag && CollectionUtil.isNotEmpty(emptyList)) { // return emptyList.get(0); // } if (CollectionUtil.isEmpty(storageCageList) || storageCageList.size() == 1) { log.info("没有多余的空格子"); return Boolean.FALSE; } edgStorageCage = storageCageList.get(0); } log.info("4、将玻璃信息插入卧式理片笼,当前玻璃信息:{}", glassInfo); EdgStorageCageDetails details = new EdgStorageCageDetails(); BeanUtils.copyProperties(glassInfo, details); details.setState(Const.GLASS_STATE_IN); details.setSlot(edgStorageCage.getSlot()); details.setDeviceId(edgStorageCage.getDeviceId()); edgStorageCageDetailsService.save(details); //更新任务信息 task.setStartCell(edgStorageCage.getSlot()); task.setTaskRunning(Const.GLASS_CACHE_TYPE_IN); edgStorageDeviceTaskService.updateTaskMessage(tableName, task); saveHistoryTask(task); return Boolean.TRUE; } private boolean outTask(EdgStorageDeviceTask task, String tableName) { EdgStorageCageDetails edgStorageCageDetails = null; //笼内是版图相差是否超过阈值 boolean flag = queryMaxMinDiff(threshold); if (flag) { EdgStorageCageDetails minEdgDetails = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper() .inSql(EdgStorageCageDetails::getSlot, "select slot from edg_storage_cage where enable_state = " + Const.SLOT_ON) .eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN) .orderByAsc(EdgStorageCageDetails::getTemperingLayoutId) .orderBy(Boolean.TRUE, Boolean.TRUE, EdgStorageCageDetails::getTemperingFeedSequence) .last("limit 1")); // select * from edg_storage_cage_details where width = 551 and height = 1151 and id in (select min(id ) from edg_storage_cage_details where state = 100 group by slot ) edgStorageCageDetails = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper() .eq(EdgStorageCageDetails::getWidth, minEdgDetails.getWidth()) .eq(EdgStorageCageDetails::getHeight, minEdgDetails.getHeight()) .inSql(EdgStorageCageDetails::getId, "select min(id) from edg_storage_cage_details where state = 100 group by slot ") .last("order by abs(slot - " + task.getCurrentCell() + ") asc limit 1") ); //给直通任务 if (null == edgStorageCageDetails && StringUtils.isNotBlank(task.getGlassIdIn())) { GlassInfo glassInInfo = glassInfoService.getOne(new LambdaQueryWrapper() .eq(GlassInfo::getGlassId, task.getGlassIdIn()) .eq(GlassInfo::getWidth, minEdgDetails.getWidth()) .eq(GlassInfo::getHeight, minEdgDetails.getHeight())); if (null != glassInInfo) { edgStorageCageDetails = new EdgStorageCageDetails(); BeanUtils.copyProperties(glassInInfo, edgStorageCageDetails); } } if (null == edgStorageCageDetails) { edgStorageCageDetails = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper() .eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN) .eq(EdgStorageCageDetails::getSlot, minEdgDetails.getSlot()) .orderByAsc(EdgStorageCageDetails::getId) .last("limit 1") ); } } if (null == edgStorageCageDetails) { // 获取上次任务 // 获取历史表中上次任务最后一片尺寸 EdgStorageDeviceTaskHistory edgeData = edgStorageDeviceTaskHistoryService.getOne(new LambdaQueryWrapper() .eq(EdgStorageDeviceTaskHistory::getTaskState, Const.RAW_GLASS_TASK_SUCCESS) .in(EdgStorageDeviceTaskHistory::getTaskType, Const.GLASS_CACHE_TYPE_OUT, Const.GLASS_CACHE_TYPE_THROUGH) .orderByDesc(EdgStorageDeviceTaskHistory::getId).last("limit 1")); if (null != edgeData) { GlassInfo glassOutInfo = glassInfoService.getOne(new LambdaQueryWrapper().eq(GlassInfo::getGlassId, edgeData.getGlassIdOut())); //笼内的玻璃的尺寸是否和上一次任务一致 edgStorageCageDetails = edgStorageCageDetailsService.queryEdgStorageDetailsBySize(glassOutInfo.getWidth(), glassOutInfo.getHeight()); if (null == edgStorageCageDetails && StringUtils.isNotBlank(task.getGlassIdIn())) { GlassInfo glassInInfo = glassInfoService.getOne(new LambdaQueryWrapper() .eq(GlassInfo::getGlassId, task.getGlassIdIn()) .eq(GlassInfo::getWidth, glassOutInfo.getWidth()) .eq(GlassInfo::getHeight, glassOutInfo.getHeight())); if (null != glassInInfo) { edgStorageCageDetails = new EdgStorageCageDetails(); BeanUtils.copyProperties(glassInInfo, edgStorageCageDetails); } } } } if (null == edgStorageCageDetails) { edgStorageCageDetails = edgStorageCageDetailsService.queryEdgStorageDetailsBySize(0, 0); } if (edgStorageCageDetails == null && StringUtils.isNotBlank(task.getGlassIdIn())) { //和上次任务不存在相同尺寸 GlassInfo glassInInfo = glassInfoService.getOne(new LambdaQueryWrapper().eq(GlassInfo::getGlassId, task.getGlassIdIn())); edgStorageCageDetails = new EdgStorageCageDetails(); BeanUtils.copyProperties(glassInInfo, edgStorageCageDetails); } if (edgStorageCageDetails == null) { //和上次任务不存在相同尺寸 log.info("笼内没有玻璃了"); return Boolean.FALSE; } int taskType = Const.GLASS_CACHE_TYPE_OUT; String glassId = edgStorageCageDetails.getGlassId(); if (glassId.equals(task.getGlassIdIn())) { log.info("5、直通任务,将玻璃信息插入卧式理片笼,当前玻璃信息:{}", edgStorageCageDetails); //玻璃信息替换 String glassIdChange = queryAndChangeGlass(glassId); if (StringUtils.isNotBlank(glassIdChange)) { edgStorageCageDetails = new EdgStorageCageDetails(); GlassInfo one = glassInfoService.getOne(new LambdaQueryWrapper().eq(GlassInfo::getGlassId, glassId)); BeanUtils.copyProperties(one, edgStorageCageDetails); } EdgStorageCage storageCage = edgStorageCageService.getOne(new LambdaQueryWrapper().eq(EdgStorageCage::getDeviceId, 1) .eq(EdgStorageCage::getEnableState, Const.SLOT_ON) .ge(EdgStorageCage::getRemainWidth, cellLength).last("order by abs(slot - " + task.getCurrentCell() + ")") .last("limit 1")); Assert.isTrue(null != storageCage, "格子已满,无法执行直通任务"); log.info("3、查询卧式理片笼里面的空格:{}", storageCage); edgStorageCageDetails.setSlot(storageCage.getSlot()); edgStorageCageDetails.setState(Const.GLASS_STATE_OUT); edgStorageCageDetailsService.save(edgStorageCageDetails); taskType = Const.GLASS_CACHE_TYPE_THROUGH; } else { log.info("5、非直通任务,将玻璃信息插入卧式理片笼,当前玻璃信息:{}", edgStorageCageDetails); if (!edgStorageCageDetails.getSlot().equals(task.getCurrentCell())) { EdgStorageCageDetails currentGlass = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper() .eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN) .eq(EdgStorageCageDetails::getSlot, task.getCurrentCell()).eq(EdgStorageCageDetails::getWidth, edgStorageCageDetails.getWidth()) .eq(EdgStorageCageDetails::getHeight, edgStorageCageDetails.getHeight()).eq(EdgStorageCageDetails::getThickness, edgStorageCageDetails.getThickness()) ); if (null != currentGlass) { edgStorageCageDetails = currentGlass; } } //玻璃信息替换 String glassIdChange = queryAndChangeGlass(edgStorageCageDetails.getGlassId()); //处理在卧理内的玻璃信息:笼内的数据处理 queryEdgAndChangeGlass(edgStorageCageDetails.getGlassId(), glassIdChange); LambdaUpdateWrapper wrapper = new LambdaUpdateWrapper<>(); wrapper.eq(EdgStorageCageDetails::getGlassId, edgStorageCageDetails.getGlassId()).set(EdgStorageCageDetails::getState, Const.GLASS_STATE_OUT); edgStorageCageDetailsService.update(wrapper); log.info("5、更新出片玻璃的状态为{}", Const.GLASS_STATE_OUT); } //玻璃信息替换 // String glassIdChange = queryAndChangeGlass(edgStorageCageDetails.getGlassId()); //处理在卧理内的玻璃信息:笼内的数据处理 // queryEdgAndChangeGlass(edgStorageCageDetails.getGlassId(), glassIdChange); //生成出片任务 task.setGlassIdOut(edgStorageCageDetails.getGlassId()); task.setStartCell(edgStorageCageDetails.getSlot()); task.setTaskRunning(taskType); task.setWidth((int) edgStorageCageDetails.getWidth() * 10); task.setHeight((int) edgStorageCageDetails.getHeight() * 10); task.setThickness((int) edgStorageCageDetails.getThickness() * 10); task.setFilmRemove(0); edgStorageDeviceTaskService.updateTaskMessage(tableName, task); saveHistoryTask(task); //更新详情表任务出片中 edgStorageCageDetailsService.update(new LambdaUpdateWrapper() .set(EdgStorageCageDetails::getState, Const.GLASS_STATE_OUT) .eq(EdgStorageCageDetails::getGlassId, edgStorageCageDetails.getGlassId())); //todo:磨边对列表新增一条数据 EdgGlassTaskQueueInfo edgInfo = new EdgGlassTaskQueueInfo(); BeanUtils.copyProperties(task, edgInfo); edgInfo.setState(Const.GLASS_STATE_NEW); edgGlassTaskQueueInfoService.save(edgInfo); return Boolean.TRUE; } private boolean finishTask(EdgStorageDeviceTask task, String tableName) { log.info("当前任务信息为:{}", task); if (task.getTaskState() <= 4) { log.info("有正在执行的任务,结束"); return Boolean.FALSE; } Integer cell = task.getStartCell(); Integer state = task.getTaskState(); task.setTaskRunning(Const.GLASS_CACHE_TYPE_EMPTY); // task.setTaskState(Const.GLASS_CACHE_TYPE_EMPTY); task.setGlassIdOut(""); task.setStartCell(0); task.setWidth(0); task.setHeight(0); task.setThickness(0); task.setFilmRemove(0); edgStorageDeviceTaskService.updateTaskMessage(tableName, task); edgStorageDeviceTaskHistoryService.update(new LambdaUpdateWrapper() .eq(EdgStorageDeviceTaskHistory::getTaskState, Const.RAW_GLASS_TASK_NEW) .set(EdgStorageDeviceTaskHistory::getTaskState, Const.GLASS_CACHE_TYPE_FINISH.equals(state) ? Const.RAW_GLASS_TASK_SUCCESS : Const.RAW_GLASS_TASK_FAILURE) ); updateCellRemainWidth(cell); return Boolean.TRUE; } /** * 查询玻璃并进行交换 * * @param glassId * @return */ public String queryAndChangeGlass(String glassId) { GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper().eq(GlassInfo::getGlassId, glassId)); // .inSql(GlassInfo::getEngineerId, "select engineer_id from engineering where state = 1")); Assert.isFalse(null == glassInfo, "玻璃信息不存在"); //按照玻璃尺寸 LambdaQueryWrapper queryWrapper = new LambdaQueryWrapper() .eq(GlassInfo::getWidth, glassInfo.getWidth()) .eq(GlassInfo::getHeight, glassInfo.getHeight()) .eq(GlassInfo::getThickness, glassInfo.getThickness()) .eq(GlassInfo::getFilmsid, glassInfo.getFilmsid()) .eq(GlassInfo::getFlowCardId, glassInfo.getFlowCardId()) .eq(GlassInfo::getTotalLayer, glassInfo.getTotalLayer()) .eq(GlassInfo::getLayer, glassInfo.getLayer()) .eq(GlassInfo::getEngineerId, glassInfo.getEngineerId()) .notInSql(GlassInfo::getGlassId, "select distinct glass_id from edg_storage_cage_details " + "where engineer_id = '" + glassInfo.getEngineerId() + "' and width = " + glassInfo.getWidth() + " and height = " + glassInfo.getHeight() + " and state != 100") .orderByAsc(GlassInfo::getTemperingLayoutId) .orderBy(Boolean.TRUE, Boolean.TRUE, GlassInfo::getTemperingFeedSequence) .last("Limit 1"); GlassInfo swapGlassInfo = glassInfoService.getOne(queryWrapper); if (swapGlassInfo != null && !glassInfo.getGlassId().equals(swapGlassInfo.getGlassId())) { String swapGlassId = swapGlassInfo.getGlassId(); log.info("将玻璃{}和玻璃{},信息互换,进玻璃 {}", glassInfo, swapGlassInfo, swapGlassInfo); swapGlassInfo.setGlassId(glassId); glassInfo.setGlassId(swapGlassId); glassInfoService.updateById(swapGlassInfo); glassInfoService.updateById(glassInfo); return swapGlassId; } return ""; } /** * 查询卧式理片玻璃并进行交换 * * @param glassId * @return */ public void queryEdgAndChangeGlass(String glassId, String swapGlassId) { if (StringUtils.isBlank(swapGlassId)) { log.info("当前出笼玻璃不存在需要替换的玻璃"); return; } //获取待出笼的玻璃 EdgStorageCageDetails glassInfo = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper() .eq(EdgStorageCageDetails::getGlassId, glassId).eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN)); // 获取待出笼的玻璃需要替换的玻璃信息 EdgStorageCageDetails swapGlassDetailInfo = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper() .eq(EdgStorageCageDetails::getGlassId, swapGlassId).eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN)); // 玻璃小片表中玻璃已经替换,更新卧理笼内现有的准备出笼的玻璃信息, if (null == swapGlassDetailInfo) { GlassInfo glassInfoBase = glassInfoService.getOne(new LambdaQueryWrapper() .eq(GlassInfo::getGlassId, glassId)); //需要替换的玻璃为存进卧理,仅需更新当前需要出笼的玻璃信息即可 edgStorageCageDetailsService.update(new LambdaUpdateWrapper() .eq(EdgStorageCageDetails::getGlassId, glassId) .set(EdgStorageCageDetails::getTemperingLayoutId, glassInfoBase.getTemperingLayoutId()) .set(EdgStorageCageDetails::getTemperingFeedSequence, glassInfoBase.getTemperingFeedSequence())); } else { //需要替换的玻璃都在卧理内,按照玻璃id对调玻璃信息:对调玻璃id即可 edgStorageCageDetailsService.update(new LambdaUpdateWrapper() .eq(EdgStorageCageDetails::getId, glassInfo.getId()) .set(EdgStorageCageDetails::getTemperingLayoutId, swapGlassDetailInfo.getTemperingLayoutId()) .set(EdgStorageCageDetails::getTemperingFeedSequence, swapGlassDetailInfo.getTemperingFeedSequence()) ); edgStorageCageDetailsService.update(new LambdaUpdateWrapper() .eq(EdgStorageCageDetails::getId, swapGlassDetailInfo.getId()) .set(EdgStorageCageDetails::getTemperingLayoutId, glassInfo.getTemperingLayoutId()) .set(EdgStorageCageDetails::getTemperingFeedSequence, glassInfo.getTemperingFeedSequence()) ); } } /** * 获取详情表内最大最小版图id的差值,判断是否出最小版图玻璃 * * @return */ public boolean queryMaxMinDiff(int threshold) { //获取笼子内最大版图id和最小版图id插值,判断是否大于阈值,大于阈值直接出最小版图玻璃 QueryWrapper queryWrapper = new QueryWrapper<>(); queryWrapper.select("max(tempering_layout_id)-min(tempering_layout_id) as diff") .eq("state", Const.GLASS_STATE_IN) .inSql("slot", "select slot from edg_storage_cage where enable_state = " + Const.SLOT_ON); List list = edgStorageCageDetailsService.listObjs(queryWrapper); //获取笼内玻璃版图差值是否大于阈值 if (CollectionUtil.isNotEmpty(list)) { Long diff = (Long) list.get(0); return diff > threshold; } else { return Boolean.FALSE; } } public boolean saveHistoryTask(EdgStorageDeviceTask task) { EdgStorageDeviceTaskHistory taskHistory = new EdgStorageDeviceTaskHistory(); BeanUtils.copyProperties(task, taskHistory); taskHistory.setTaskType(task.getTaskRunning()); taskHistory.setCreateTime(new Date()); taskHistory.setTaskState(Const.RAW_GLASS_TASK_NEW); edgStorageDeviceTaskHistoryService.save(taskHistory); return Boolean.TRUE; } private boolean updateCellRemainWidth(int slot) { List list = edgStorageCageDetailsService.list(new LambdaQueryWrapper().eq(EdgStorageCageDetails::getSlot, slot) .eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN)); int remainWidth = cellLength; if (CollectionUtil.isNotEmpty(list)) { int widthTotal = (int) list.stream().map(e -> Math.max(e.getWidth(), e.getHeight()) + glassGap).mapToDouble(Double::intValue).sum(); remainWidth = cellLength - widthTotal >= 0 ? cellLength - widthTotal : 0; } edgStorageCageService.update(new LambdaUpdateWrapper(). set(EdgStorageCage::getRemainWidth, remainWidth).eq(EdgStorageCage::getSlot, slot)); return Boolean.TRUE; } }